Frymaster Pro H55-Series Installation And Operation Manual
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Frymaster Pro H55-Series Installation And Operation Manual

Frymaster Pro H55-Series Installation And Operation Manual

Pro h55-series gas fryer
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Download this manual See also: Operation & Installation Manual
Frymaster, a member of the Commercial Food Equipment Service Association, recommends
using CFESA Certified Technicians.
SEPTEMBER 2005
24-Hour Service Hotline 1-800-551-8633
*8195991*
www.frymaster.com
E-mail:
service@frymaster.com

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  • Page 1 Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. SEPTEMBER 2005 24-Hour Service Hotline 1-800-551-8633 *8195991* www.frymaster.com E-mail: service@frymaster.com...
  • Page 2 DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.
  • Page 3 DANGER No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood. Questions? Call the Frymaster Dean Service Hotline at 1-800-551-8633. DANGER Adequate means must be provided to limit the movement of this appliance without depending upon the gas line connection.

  • Page 4: Table Of Contents

    PRO H55 SERIES GAS FRYER INSTALLATION & OPERATION MANUAL TABLE OF CONTENTS CHAPTER 1: General Information Applicability and Validity ....................1-1 Parts Ordering and Service Information................1-1 Safety Information......................1-2 European Community (CE) Specific Information............. 1-2 Equipment Description...................... 1-3 Installation, Operating, and Service Personnel ..............1-3 Definitions .........................

  • Page 5: Chapter 1: General Information

    FASC or distributor. Included with fryers when shipped from the factory is a list of Frymaster FASCs. If you do not have access to this list, contact the Frymaster Service Department at 1-800-551-8633 or 1-318-865-1711 or by e-mail: service@frymaster.com.

  • Page 6: Safety Information

    Safety Information Before attempting to operate your unit, read the instructions in this manual thoroughly. Throughout this manual, you will find notations enclosed in double-bordered boxes similar to the ones that follow. CAUTION CAUTION boxes contain information about actions or conditions that may cause or result in a malfunction of your system.

  • Page 7: Equipment Description

    Installation, Operating, and Service Personnel Operating information for Frymaster equipment has been prepared for use by qualified and/or authorized personnel only, as defined in Section 1.7. All installation and service on Frymaster equipment must be performed by qualified, certified, licensed, and/or authorized installation or service personnel, as defined in Section 1.7.

  • Page 8: Shipping Damage Claim Procedure

    QUALIFIED SERVICE PERSONNEL Qualified service personnel are those who are familiar with Frymaster equipment and who have been authorized by Frymaster, L.L.C. to perform service on the equipment. All authorized service personnel are required to be equipped with a complete set of service and parts manuals, and to stock a minimum amount of parts for Frymaster equipment.

  • Page 9: Chapter 2: Installation Instructions

    Failure to use qualified, licensed, and/or authorized installation or service personnel (as de- fined in Section 1.7 of this manual) to install, convert to another gas type or otherwise service this equipment will void the Frymaster warranty and may result in damage to the equipment or injury to personnel.
  • Page 10 (450 mm) should be maintained between the flue outlet and the lower edge of the grease filter.” Frymaster recommends that the minimum distance be 24 in. (600 mm) from the flue outlet to the bottom edge of the filter when the appliance consumes more than 120,000 BTU per hour.

  • Page 11: Caster/Leg Installation

    Frymaster computers have been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC rules. While these devices are verified as Class A devices, they have been shown to meet the Class B limits.
  • Page 12 3. Level fryers equipped with legs by screwing out the legs approximately 1 inch then adjusting them so that the fryer is level and at the proper height in the exhaust hood. Frymaster recommends that the minimum distance from the flue outlet to the bottom edge of the hood be 24 in.

  • Page 13: Connection To Gas Line

    Non-CE Standard for Incoming Gas Pressures Minimum Maximum 6" W.C. 14" W.C. 1.49 kPa 3.48 kPa Natural 14.93 mbar 34.84 mbar 11" W.C. 14" W.C. 2.74 kPa 3.48 kPa 27.37 mbar 34.84 mbar 7. For fryers equipped with a FootPrint Pro system or basket lifts, plug the electrical cord(s) into a power receptacle behind the fryer.
  • Page 14 Gas Connection Pipe Sizes (Minimum incoming pipe size should be 1 1/2" (41 mm)) 4 or more Single Unit 2 - 3 Units units* 3/4" (22 mm) Natural 1" (28 mm) 1 1/4" (36 mm) Propane 1/2" (15 mm) 3/4" (22 mm) 1"...
  • Page 15 1. Connect the quick-disconnect hose to the fryer quick-disconnect fitting under the front of the fryer and to the building gas line. NOTE: Some fryers are configured for a rigid connection to the gas supply line. These units are connected to the gas supply line at the rear of the unit. When using thread compound, use very small amounts on male threads only.

  • Page 16: Converting To Another Gas Type

    2.5 kPa 5. Check the programmed temperature or solid-state (analog) controller thermostat setting. (Refer to the separate Frymaster Fryer Controllers User’s Manual furnished with your unit for the setpoint programming instructions for your particular controller.) Converting to Another Gas Type DANGER This appliance was configured at the factory for a specific type of gas.
  • Page 17 CE GAS CONVERSION INSTRUCTIONS 1. Between G20- and G25-type Natural Gas, adjust the gas pressure at the regulator. (Refer to the CE Standard Burner Manifold Gas Pressure Chart.) Do not change the orifice. 2. Between a 2 family (G20 or G25) and a 3 family gas (G30 Butane or G31 Propane): a.

  • Page 18: Chapter 3: Operating Instructions

    • Solid State (Analog) Controller • Digital Controller • Basket Lift Timer Refer to the appropriate section of the separate Frymaster Fryer Controllers User’s Manual furnished with your fryer for the operating instructions for your specific controller. Start-Up Procedure WARNING...
  • Page 19 Lighting the Fryer 1. Press the computer/controller ON/OFF switch to the OFF position. For CE Fryers For Non-CE Fryers Placing the ON/OFF switch in the OFF After placing the ON/OFF switch in the OFF position also turns off the gas valve. Wait five position, turn the gas valve knob to the OFF minutes before continuing with Step 2, which position.

  • Page 20: Boiling Out The Frypot

    the motor is a plate with a locking nut. Loosen the nut enough to allow the plate to be moved, then adjust the position of the plate to open or close the air intake opening until a bright orange-red glow is obtained.

  • Page 21: Chapter 4: Filtration Instructions

    Frymaster recommends that a Frymaster filter cone holder and filter cone be used when a filter machine is not available. If you are using a Frymaster filter cone holder, be sure that the cone holder rests securely on the metal container.

  • Page 22: Preparing The Built-In Filtration System For Use

    DO NOT hammer on the drain valve with the cleanout rod or other objects. Damage to the ball inside will result in leaks and will void the Frymaster warranty. 4. After draining the oil, clean all food particles and residual oil from the frypot. BE CAREFUL, this material may still cause severe burns if it comes in contact with bare skin.
  • Page 23 4.2.1 Preparation for Use with Filter Paper or Filter Pad 1. Pull the filter pan out from the cabinet and remove the crumb tray, hold-down Screen ring, filter paper and filter screen. (See Filter Paper Figure 1) Clean all components with a solution of detergent and hot water then dry thoroughly.
  • Page 24 5. When the hold-down ring is in position, if using filter paper, sprinkle one cup of filter powder evenly over the paper. (See Figure 4) If using a filter pad, position the hold down ring on top of the pad. DO NOT use filter powder with the pad.

  • Page 25: Operation Of The Filter

    NEVER attempt to clear a clogged drain valve from the front of the valve! Hot oil will rush out creating the potential for severe burns. DO NOT hammer on the drain valve with the cleanout rod or other objects. Damage to the ball inside will result in leaks and will void the Frymaster warranty.
  • Page 26 Install the Power Shower in the frypot to be filtered. 2. Install the Power Shower. NOTE: Verify that the Power Shower O-ring and gasket are present and in good condition and that the clean-out screws are installed at each corner. Snap the Power Shower into position.
  • Page 27 WARNING The filter pump is equipped with a manual reset switch in case the filter motor overheats or an electrical fault occurs. If this switch trips, turn off power to the filter system and allow the pump motor to cool 20 minutes before attempting to reset the switch (see photo below).

  • Page 28: Disassembly And Reassembly Of The Magnasol Filter

    Disassembly and Reassembly of the Magnasol Filter Dissassembly 1. Grasp the frame with your thumbs on the handles at the corner of the assembly and pull outward in opposite directions to separate the frame at the corner. Continue to open the frame (it will pivot at the opposite corner) until the outer screens and grid can be removed from the frame.

  • Page 29: Draining And Disposing Of Waste Oil

    When your cooking oil has reached the end of its usable life, drain the oil into an appropriate container for transport to the disposal container. Frymaster recommends the use of the Frymaster Shortening Disposal Unit (SDU). NOTE: If using an SDU built before January 2004 the filter pan cover must be removed to allow the unit to be positioned beneath the drain.

  • Page 30: Using The Optional Rear-Discharge Oil Disposal

    Using the Optional Rear-Discharge Oil Disposal 1. Ensure the filter pan is clean and ready for filtering. DO NOT discharge oil through a dirty or incomplete filter pan. 2. Ensure the oil is at operating temperature. 3. Turn the fryer off. Wear protective clothing and use caution.

  • Page 31: Chapter 5: Preventive Maintenance

    PRO H55 SERIES GAS FRYERS CHAPTER 5: PREVENTIVE MAINTENANCE Fryer Preventive Maintenance Checks and Service DAILY CHECKS AND SERVICE Inspect Fryer and Accessories for Damage Look for loose or frayed wires and cords, leaks, foreign material in frypot or inside cabinet, and any other indications that the fryer and accessories are not ready and safe for operation.
  • Page 32 4. Set the thermostat to 195ºF (91ºC) or program the computer for Boil-Out (see separate Frymas- ter Fryer Controllers User’s Manual) and simmer the solution for 1 hour. WARNING Never leave the fryer unattended during this process. If the solution overflows, press the ON/OFF switch to the OFF position immediately.

  • Page 33: Monthly Checks And Service

    MONTHLY CHECKS AND SERVICE Check Calibration of Analog Controller Thermostat Control Knob (This check applies only to units equipped with Analog Controllers) 1. Insert a good-grade thermometer or pyrometer probe into the oil, with the end touching the fryer temperature-sensing probe and set the thermostat knob to frying temperature. 2.

  • Page 34: Quarterly Checks And Service

    QUARTERLY CHECKS AND SERVICE Clean Combustion Air Blower Assembly 1. Disconnect the blower wiring harness and remove the four blower mounting nuts. Blower assembly Wiring connection mounting nuts 2. Remove the three fasteners that secure the blower motor assembly to the blower housing, and separate the two components.
  • Page 35 4. Remove the plastic wrap from the blower motor assembly. Reassemble the blower motor assembly and blower housing. Reinstall the blower assembly in the fryer. 5. Reinstall the blower shield or shield assembly. 6. Light the fryer in accordance with the procedure described in Chapter 3, Section 3.1. 7.

  • Page 36: Semi-Annual Checks And Service

    SEMI-ANNUAL CHECKS AND SERVICE Clean Gas Valve Vent Tube NOTE: This procedure is not required for fryers configured for export to CE countries. 1. Set the fryer power switch and the gas valve to the OFF position. 2. Carefully unscrew the vent tube from the gas valve. NOTE: The vent tube may be straightened for ease in removal.

  • Page 37: Annual/Periodic System Inspection

    Annual/Periodic System Inspection This appliance should be inspected and adjusted periodically by qualified service personnel as part of a regular kitchen maintenance program. Frymaster recommends that a Factory Authorized Service Technician inspect this appliance at least annually as follows: Fryer •...
  • Page 38 • Verify that component box components (i.e. computer/controller, transformers, relays, interface boards, etc.) are in good condition and free from oil migration build-up and other debris. Inspect the component box wiring and verify that connections are tight and that wiring is in good condi- tion.

  • Page 39: Chapter 6: Operator Troubleshooting

    Whenever this in indicated, refer to Sections 6.6 for specific instructions If you are in doubt as to the proper action to take, do not hesitate to call the Frymaster Technical Service Department or your local Frymaster Factory Authorized Service Center for assistance.

  • Page 40: Troubleshooting Fryers With Computer Magic Iii.5, Basket Lift Timer, Or Digital Controller

    Troubleshooting Fryers with Computer Magic III.5, Basket Lift Timer, or Digital Controller PROBLEM PROBABLE CAUSES CORRECTIVE ACTION A. Press the ON/OFF switch to turn A. Controller not turned on. the controller on. B. Verify that the fryer is plugged in B.
  • Page 41 PROBLEM PROBABLE CAUSES CORRECTIVE ACTION A. If available, substitute a computer/controller known to be Display shows working for the suspect A. Failed computer/controller. computer/controller. If the fryer heating indicator functions correctly, order cycles on and off replacement from FASC. normally, but B.

  • Page 42: Troubleshooting Fryers With Solid State (Analog) Controller

    PROBLEM PROBABLE CAUSES CORRECTIVE ACTION If available, substitute a Heat indicator off computer/controller known to be upon initial startup. working for the suspect Display shows Failed computer/controller. computer/controller. If the fryer with alarm functions correctly, order sounding. replacement from FASC. Troubleshooting Fryers with Solid State (Analog) Controller PROBLEM PROBABLE CAUSES...
  • Page 43 PROBLEM PROBABLE CAUSES CORRECTIVE ACTION A. If available, substitute a controller known to be working for the Heating mode light A. Failed controller. suspect controller. If the fryer cycles on and off functions correctly, order normally. Blower replacement from FASC. not running and B.

  • Page 44: Troubleshooting The Built-In Filtration System

    PROBLEM PROBABLE CAUSES CORRECTIVE ACTION Heating mode light is ON with power switch in OFF If available, substitute a controller position. After known to be working for the initial startup, fryer Failed controller. suspect controller. If the fryer continues to heat functions correctly, order until trouble light replacement from FASC.
  • Page 45 PROBLEM PROBABLE CAUSES CORRECTIVE ACTION C. Pump blockage. C. Pump blockages are usually caused by sediment build-up in Test: Close the drain valve. Place the pump due to improperly sized the filter handle in the OFF or installed filter paper and failure position, allow the pump to cool to use the crumb screen.

  • Page 46: Troubleshooting The Basket Lift

    PROBLEM PROBABLE CAUSES CORRECTIVE ACTION C. Missing paper in filter pan. (This causes too much pressure in the (Continued from oil return lines, resulting in a C. Verify that filter paper is properly previous page.) strong flow through the Power installed in the filter pan.
  • Page 47 THIS PAGE INTENTIONALLY LEFT BLANK...
  • Page 48 Frymaster, L.L.C., 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-318-219-7140 FAX (Tech Support) 1-318-219-7135 SERVICE HOTLINE 819-5991 PRINTED IN THE UNITED STATES 1-800-551-8633 SEPTEMBER 2005...

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