Honda Fourtrax Rancher AT 2004 Service Manual page 513

IND EX
REAR BRAKE ....... ...... ........... .............................. ········· 16-21
REAR CRANKCASE CDVER················· ························· 12-S
REAR DRIVING MECHANISM SPECiFiCATIONS ········
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REAR fiNAL GEAR CASE OIL AND DIFFERENTIAL
Oil ··· .. ·············· .. ····························································· 4-15
REAR LUGGAGE CARRIER/REAR FENDER ................. 3-10
REAR SHOCK ABSORBER ············································ 15·6
REAR VEHICLE SPEED SENSOR (VSS) ..................... 23-10
REAR WHEEL ···· ·· ······ ·········· ·· ········································· 15-6
REAR WHEEUSUSPENSION SPECIFICATION$·········· 1-10
RECOIL STARTER······· .. ··· .. ·· · .... · .. ··· ........ ·· .............. ······· 11-4
REGULATORlRECTlFIER ·· .. ·· .. · .......... · .................... · .. ····19-9
SEAT/SIDE COVER ... ............................ .......... .. ............ ... 3·4
SERVICE INFORMATION
ALTERNATOR/STARTER CLUTCH ...... · ...... ·· .... ·· .... · 11 -3
BATIERY/CHARGING SYSTEM ...... · .... .......... ·" ""'" 19·3
BRAKE SYSTEM ................................................ .... ... 16-3
CENTRIFUGAL CLUTCH .. · ............................ · .... · .. ···· 10-3
CRANKSHAFT/AUTOMATIC TRANSMISSION ······· 13-3
CYLINDER HEADNALVE/CAMSHAFT·· ··· ····· .. · .......... S-3
CYLINDER/PISTON ..................................................... 9-3
ELECTRIC STARTER ................................................. 21 -3
ENGINE REMOVAUINSTALLATION ......................... 7-3
FRAME/BODY PANELSIEXHAUST SYSTEM ............ 3-2
FRONT DRIVING MECHANISM ............... .... ............ 17-3
FRONT WHEEUSUSPENSIONlSTEERING .............. 14-3
FUEL SYSTEM ............ ........ .......... ...... ........................ 6·3
HONDAMATIC ............ ....... .... ········· ...... · ........ ·· 24-3
IGNITION SYSTEM ....................................... ............ 20·3
lIGHTSlMETERS/SWITCHES ············ .. ··· .. ·· ............ ·· 22-3
LUBRICATION SYSTEM ......................................... .... 5-3
MAINTENANCE ..... .... .... ... .......................................... 4-2
REAR DRIVING MECHANISM .................................. 1S-3
REAR WHEEUSUSPENSION · ...... ·· .............. ··· .. · .. ·· .. 15-3
SELECTABLE 4WD SySTEM · ...... · .......... · .. ······· ·· ······ 23-3
SUB-TRANSMISSION/GEARSHIFT LINKAGE ........ 12-3
SERVICE RULES ............ · ...... · .. · .. · ........ · .... · .. · .... · ...... ······ .. 1-2
SKID PLATE, ENGINE GUARD .... · .. · ................ ············· 4-20
SPARK ARRESTER ............. ........................................... 4-21
SPARK PLUG ................................................................... 4-S
STANDARD TORQUE VALUES · ...... · .. ··· .. ···· ······· ···· .. ·· .. 1-13
STARTER MOTOR ......................................................... 21 -6
STARTER RELAY SWiTCH .... · .. · .. · .... · ........ ··· .... ··········· 21 - 12
STEERING SHAFT .. · .. · .......... · .. · .............. · .... · ........ · .... ·· 14-26
STEERING SHAFT HOLDER BEARING ...... ... .. ..... 4-22
STEERING SySTEM ........ ·· .... · .. · .. · .. · .. · .. ·· .. ··· · .. ········ .. ·· .. · 4-23
SUB-AIR CLEANER ............ · ........................ · ........ · .. · ........ 6-6
SUB-TRANSMISSION SPECIFICATIONS· .. · .. ······· .......... 1-9
SUB-TRANSMISSION/GEARSHIFT LINKAGE ···· ······· 12- 12
SUSPENSION ..................................................... ........... 4-20
SUSPENSION ARM ................................ · ...... ····· .. ··· .. ·· 14-23
SWINGARM .... · .. ···· .... · .. ·· .......... · .................. · ...... · .. ········ 15-S
SYSTEM COMPONENTS
ALTERNATORISTAATEA CLUTCH .... · ........ ·· .. ··· .. · .. · 11 -2
CRANKSHAFT/AUTOMATIC TAANSMISSION· .. ···· 13-2
CYLINDER HEADNALVE/CAMSHAFT ····· ·········· .. ·· .... S-2
27-2
•
CYlINDERIPISTON ........ · .. ··· .. ·· ...... · .... ······ ...... ····· ...... ·9-2
ENGINE REMOVAUINSTALLATION ............ · .... · .. · .. · .. 7-2
FRONT DRIVING MECHANISM .............. ······ ...... ······ 17-2
FRONT WHEEUSUSPENSIONISTEERING ........ ···· .. 14-2
FUEL SYSTEM ·· ........ · .. ·· ·· ····· .. · ...... · ...... ····· .......... ····· .. ·6-2
REAR DRIVING MECHANISM ...... ·· .. ········ .......... ·· .. ·· l S·2
REAR WHEEUSUSPENSION· .......... · .. ····· .. · .... · .... ····· 15-2
SUB-TRANSMISSION/GEARSHIFT liNKAGE .... ·· .. · 12-2
SYSTEM DIAGRAM
BATIERYICHARGING SYSTEM .... · .. ·· ........ · .. ····· ...... 19-2
ELECTRIC STARTEA ·· .. ·· .. · .............. · .. ··· .. ·· ...... ·· ··· · .... ·2 1·2
IGNITION SYSTEM ············· ................ ·· .. · ...... ·· .. ··· .... 20·2
SELECTABLE 4WD SYSTEM ........ ······ ·· ........ ······ ·· .... 23-2
TAIUBRAKE LIGHT ·· .. ···· .. · ............ · ........ ·· · .. · ...... · .... ·· .... ·22·5
THROTTlE HOUSING ··· .. ·· ........ · .. ·· .. ···· ...... · .. · .. ···· · ...... · 14-10
THROITLE OPERATION ··· .... ·· .......... ········· .. ·· ...... ·· ·· ·· .... ··4-5
THROITLE POSITION SENSOR .. ·· .. ········ .......... ··· ·· · .... 24-41
TIE·AOD ··· ................ · .. ··· .. ·· .. · ............ ··· .. · ............ ·· ........ 14-31
TIRES ·· .. ··· .. · ........ · .... · .. ···· .. · ............ ······· .. · .......... ·· ...... · .. 14-12
TROUBLESHOOTING
AL TERNATORISTARTER CLUTCH .. · ........ · .. ···· .. · ...... " -3
BATIERY/CHARGING SYSTEM · .......... ········· .......... · 19-4
BRAKE SYSTEM ............ · .. ······ ··· .. · ........ ·· .. ·· .. ···· .... · .... 16·4
CENTRIFUGAL CLUTCH .. · ...... · .. · .. ·· .. ··· .. ··· .. · .... .... ··· ·· 10-4
CRANKSHAFT/AUTOMATIC TRANSMISSION .... · .. 13·5
CYLINDER HEADNALVE/CAMSHAFT · .. ·· ...... ·· .. ·· ...... S-5
CYlINDEAJPISTON .. ·· .. ··· ······ .. ·· .. ·· ...... ······· ...... ············9-3
elECTRIC STARTER· .... ··· .. ·· .. ···· .. · ........ ···· ...... ··········· 21-4
ENGINE DOES NOT START OR IS HARD
TO START .. ········· .. · .... · ...... · .. ······ .............. ·· .. · ...... ·· .. ···26·2
ENGINE LACKS POWER .. ···· ···· · ...... · .. ······ ...... ····· ...... 26-3
FRAME/BODY PANElSIEXHAUST SYSTEM· ........ ···· 3-2
FRONT DRIVING MECHANISM .. · ...... ······ · ........ ···· .... 17-6
FRONT WHEEUSUSPENSION/STEERING .. ······· .. · .. 14-5
FUEL SYSTEM · ...... ········· ................ ··· ·· ·· .. · ...... ·· .. ··· .. ·· .. S-4
IGNITION SYSTEM ··· .................... ·· .. ··· .......... · .... ······ 20-4
LUBRICATION SYSTEM ................ · .. ·· ............ ····· .. · .... 5-6
POOR HANDLING .. ··· ····· .. ··· ...... · .. ·· ····· .... ...... ·· ······ .... 2S-6
POOR PERFORMANCE AT HIGH SPEED ...... ···· .. · .... 2S-S
POOR PERFORMANCE AT LOW AND IDLE SPEED26-5
REAR DRIVING MECHANISM ······ .. · ...... · .. · .. ···· .. · ...... 18-S
REAR WHEEUSUSPENSION .. ·· .. ··· ····· ...... · .. ·· ·· ...... · .. 15-S
SELECTABLE 4WD SYSTEM ........ ·· .. · ...... · .... ······ ...... 23-3
SUB-TRANSMISSION/GEARSHIFT LINKAGE .. ··· .. ·· 12-5
TROUBLESHOOTING CHAAT
HONDAMATIC .. ·· .... · ........ · .... · .. ·· .. ···· .. · ........ ···· · ........ 24- 12
SELECTABLE 4WD SYSTEM ........ · .. · ........ · .. · .... · .... · .. 23-3
VALVE CLEARANCE .... ······· .. · .............. ······ .... · .. ···· .. · .... ·· 4-10
VALVE GUIDE REPLACEMENT ........ ········· .... · .. ····· ··· .... ·S- 12
VALVE SEAT INSPECTIONIREFACING ...... ····· ...... ·······8- 13
WHEEL HUBIKNUCKLE .................. · .. ·· ·· ·· ...... ······ ........ 14-15
WHEELSfTlRES .... ········ ...... · ........ ···· .. ··· .. · ........ ····· ...... ···· 4-22
WIRING DIAGRAM
GPS TYPE .. · ............ ········ .. ·· · .. · ........ ·· .. ··· .......... · .... ·····25-4
STANDARO TYPE .. ··· · .. ·· ............ · .... ·· ·· · ............ · .. ····· .. 25-3