Honda Fourtrax Rancher AT 2004 Service Manual page 360

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FRONT DRIVING MECHANISM
Keep dust and dirt
out
of tile
dlfferen-
lial
housing.
17-28
Install
the
f
inal clutch assembly onto
the
differential.
Install
and tighten the
three bolts.
TORQUE:
25 N·m (2.5
kgf·m,
18 Ibf.ft)
DIFFERENTIAL ASSEMBLY
Inst
all the face cam into the
differential
housing
.
Inst
all
the
six cam followe rs A (rib)
and
six cam
fol
-
lowers
B
(flat) into the specified g rooves in the
housing
by two
and two as shown.
Install
the face cam onto the cam followers.
Measure
the
depth of the ring gear (page 17-22) and
the
height of
the
housing-Ie-cam
(page 17-22). and
record
them.
Calculate the shim thickness using the equation
below.
The
correct shim is nearly
this
dimension.
A
:B-C-
l
.6mm
A
:
New shim thickness
B:
Recorded
ring gear depth
C:
Recorded
face cam
height
Select the shim and install
it
onto the
face
cam.
Differential
shims:
A:
1.3
mm
(0.051
in)
B:
1.4 mm
(0.055
in)
c:
1.5 mm (0.059
in)
D:
1.6 mm
(0.063
in)
E:
1.7 mm (0.067 in)
F:
1.8
mm (0.071
in)
G:
1.9 mm
(0.075
in)
Install
t he cone spring with
the
concaved side
facing
up (ring gear side).
Install the
ring
gear.
CAM
FACE CAM
SIDE
SPRING
SHIM
RING

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