Honda Fourtrax Rancher AT 2004 Service Manual page 383

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Be sure to wear
heavy gloves to
8\IfJfd burns
when
handlmg
the heated
gear case. Usmg a
torch to
hea
r the
PINION NEEDLE BEARING
Remove the stopper
ring
by rotating it until the end
of
the
stopper fing appears in the access hole.
Strike gently near the end of the
ring
with a punch
to bend the end upward.
Grasp the end of the ring with needle-nosed
pliers
and
pull
the
stopper
ring
out through the access
hole.
Heat the gear case to 80"C (176
C
F)
and remove
the
needle bearing by using the special tool.
TOOLS:
Bearing remover
head.
14 mm
Remover
shaft
REAR DRIVING MECHANISM
gear CBse
tn8Y
Remover
weight
07WMC·KFG0100
07936·KC10100
07741·0010201
07936·3710200 or
cause
warpage
07936-371020A
(U.S.A
.
only)
Remove
the bearing cage and bearings from
the
inside of the pinion bearing to allow the special tool
to
grip
the
bearing.
Install
the stopper ring into the groove using the
special tool.
TOOL:
Bearing compressor clip
07YME·HN4010A
(U.S.A.
only)
COMPRESSOR
:11
STOPPER RING
Heat
the gear case to 80°C
(176°FI
and freeze the
~iiiiiiiiiiii
•••
iiii.ij;--~~:;;;-----'
pinion bearing on ice or in a
freezer.
I
Drive the pinion bearing into
the
gear case using the
special
tools.
TOOLS
:
Driver
Attachment,
22
lC
24 mm
Pilot,
14 mm
07749·0010000
07746·0010800
07746·0041200
Make
sure that the stopper ring is securely set in the
I~--:~~~~~~~~I~~
groove of the gear case.
18·17

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