Cylinder/Piston Service Information; Cylinder/Piston Specifications; Cylinder/Piston Torque Value; Cylinder/Piston Troubleshooting - Honda Fourtrax Rancher AT 2004 Service Manual

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SERVICE INFORMATION
GENERAL
The cylinder and piston can be serviced with
the
engine installed in the
frame.
Take care not to damage
the
cylinder wall and piston.
e
Be
careful not
to
damage the
ma ting
surfaces when removing the cylinder.
CYLINDER/PISTON
• Rocker
arm and valve lubricating oil is
fed
through the oil passage in
the
cylinder. Clean
the
oil passage
before
install-
ing
the
cylinder.
When disassembling, mark
and
store the disassembled
parts
to ensu
re
that
they are
reinstalled
in their originalloca-
lions.
SPECIFICATIONS
piston pin,
piston ring
;
g.p
TORQUE VALUE
iI
Cylinder stud bolt
12 N·m
(1.2
kgf-m, 9Ibf.ft)
TROUBLESHOOTING
Compression too
low,
hard
starting or poor performance
at
low
speed
Leaking cylinder head gasket
Worn, stuck or broken
piston ring
Worn or damaged cylinder and piston
Compression too
high.
overheating or knocking
Excessive carbon built-up on piston head or combustion chamber
Excessive
smoke
Worn
cylinder.
piston
or piston rings
Improper installation of piston rings
Scored or scratched piston or cylinder wall
Abnormal noise
Worn piston pin or piston pin bo re
Worn
connecting
rod small end
Worn cylinder. piston or piston rings
See
page
H5
9-3

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