Installation - Buell 2008 XB SERIES Electrical Diagnostics Manual

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1. Electrical connector [178]
2. Active intake cable
3. Cable adjusting nut
4. Cable bracket
5. Active cable jam nut

INSTALLATION

NOTE
If solenoid bracket was removed, reinstall using the three
fasteners and tighten to 48-60 in-lbs (5.4-6.7 Nm).
1. Install baseplate assembly.
NOTES
When installing the backing plate it is important to ensure
that the active cable remains in the tower on the cable
wheel on the throttle body. If the cable comes out the cable
will not work properly and will not be able to be adjusted.
When installing baseplate be sure to feed the electrical
connector (1) through hole in baseplate first and then insert
active cable and then grommet.
Follow next step only if solenoid was removed.
2-110 2008 Buell XB Diagnostics: Engine Management
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Figure 2-87. Disconnecting Active Intake System
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6. Cable connector
7. Fasteners (2), bracket to solenoid
8. Active intake solenoid
9. Solenoid bracket
10. Air cleaner baseplate assembly
2. Install solenoid (8) into bracket (9) and tighten pinch
fastener to 48-60 in-lbs (5.4-6.7 Nm) and bracket to
solenoid fasteners to 20-24 in-lbs (2.3-2.7 Nm).
3. Install active cable (2) onto bracket (4) and leave jam nut
(5) loose until the setting an be verified.
4. Connect active cable (2) to solenoid shaft and tighten
cable connector (6) to 20-24 in-lbs (2.3-2.7 Nm).
5. Connect electrical connector [178].
6. See Cable Adjustment in the appropriate Buell Service
Manual and verify active cable setting.
7. Tighten jam nuts to 48-60 in-lbs (5.4-6.7 Nm).
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