Powerhead Disassembly; Removing Engine Components - Mercury 40 Service Manual

Powerhead Disassembly

Removing Engine Components

NOTE: Refer to appropriate sections in service
manual for removal of individual fuel and electrical
sub-assemblies from powerhead.
Component/Assembly
CDM
Flywheel
Stator Assembly
Trigger Assembly
Starter Motor
Starter Solenoid
Voltage Regulator/Rectifier
Fuel Pump
Carburetor and Linkage
Air Silencer
Fuel Enrichment Valve
Oil Pump
Shift Cable Latch Assembly
Control Cable Anchor Bracket
*NOTE: All ignition and electrical components can be
removed and installed as an assembly.
1. Place powerhead in repair stand or on bench.
a
a - Powerhead Stand (91-25821A1).
4-18 - POWERHEAD
Section
2A
2A
2A
2A
2B
2B
2B
3A
3B
3B
3B
3C
7A
7A
55322
2. Thermostat Cover 827251-C
c
b
d e
a
a - Bolts
b - Thermostat Cover - 827251-C
c - Thermostat Cover Gasket
d - Thermostat
e - O-ring
f - Carrier
3. Thermostat Cover 827251C-1
c
b
f
e
d
a
a - Bolts
b - Thermostat Cover - 827251C-1
c - Thermostat Cover Gasket
d - Thermostat
e - Seal
f - Carrier
f
90-852572R1 JANUARY 1998