Trim Motor Removal; Pump And Components Removal - Mercury 40 Service Manual

Trim Motor Removal

1. Secure power trim assembly in a soft jaw vise.
2. Remove four (4) screws to remove motor/reser-
voir. Remove reservoir seal and coupler.
a - Screw (4)
b - Reservoir
c - Reservoir Seal
d - Coupler
e - Manifold Assembly
90-852572R1 JANUARY 1998

Pump and Components Removal

1. Remove pressure operated plugs on pump. Re-
a
b
c
d
a - Plug (2)
b - Spring (2)
c - Check Valve/Poppet (2)
e d - Seat (2)
e - Spool
IMPORTANT: Inspect poppet assembly for debris
in the area shown. If debris is found on poppet re-
place poppet.
a - Debris Under Valve Tip
b - Rubber Seat
move spring and check valve/poppet (both
sides). Use special tool CG 41-11 and special tool
CG 41 -14 with 5/16 end to remove spool .
e
d
c
b
a
a
b
c
d
a
b
MID-SECTION - 5D-29