Toro 07385 Workman HDX-D Operator's Manual
Utility vehicle with bed
Hide thumbs
Also See for 07385 Workman HDX-D:
- Operator's manual (60 pages) ,
- Operator's manual (60 pages) ,
- Operator's manual (68 pages)
Table of Contents
Advertisement
Register at www.Toro.com.
Original Instructions (EN)
Workman
®
with Bed
Model No. 07385—Serial No. 316000001 and Up
Model No. 07385H—Serial No. 316000001 and Up
Model No. 07385TC—Serial No. 316000001 and Up
Model No. 07387—Serial No. 316000001 and Up
Model No. 07387H—Serial No. 316000001 and Up
Model No. 07387TC—Serial No. 316000001 and Up
Form No. 3401-233 Rev A
HDX-D Utility Vehicle
*3401-233* A
Advertisement
Table of Contents
Related Manuals for Toro 07385 Workman HDX-D
Summary of Contents for Toro 07385 Workman HDX-D
- Page 1 Model No. 07385H—Serial No. 316000001 and Up Model No. 07385TC—Serial No. 316000001 and Up Model No. 07387—Serial No. 316000001 and Up Model No. 07387H—Serial No. 316000001 and Up Model No. 07387TC—Serial No. 316000001 and Up *3401-233* A Register at www.Toro.com. Original Instructions (EN)
- Page 2 You are responsible for operating the product properly and safely. You may contact Toro directly at www.Toro.com for product and accessory information, help finding a dealer, or to register your product.
-
Page 3: Table Of Contents
Contents Lubrication ...............39 Greasing the Bearings and Bushings ......39 Engine Maintenance ..........41 Safety ................4 Servicing the Air Cleaner .........41 Safe Operating Practices........... 4 Changing the Engine Oil and Filter ......41 Sound Pressure ............7 Fuel System Maintenance ...........42 Vibration..............7 Checking the Fuel Lines and Connections ....42 Safety and Instructional Decals ......... -
Page 4: Safety
Safety • Always wear substantial shoes. Do not wear loose-fitting clothing, tie back long hair, and do not wear jewelry. Improper use or maintenance by the operator or owner can • Wearing safety glasses, safety shoes, and long pants are result in injury. - Page 5 • If fuel is spilled on clothing, change clothing immediately. caution when handling off-center loads that cannot be centered. Keep loads balanced and secure to • Never overfill the fuel tank. Replace the fuel cap and prevent them from shifting. tighten it securely.
- Page 6 • Braking Heavy loads affect stability. Reduce the weight of the load and your ground speed when operating on hills or if • Slow down the machine before you approach an obstacle. the load has a high center of gravity. Secure the load to This gives you extra time to stop or turn away.
-
Page 7: Sound Pressure
Authorized Toro WARNING Distributor check the maximum engine speed with a The weight of the box may be heavy. Hands or tachometer. other body parts could be crushed. • If major repairs are ever needed or assistance is required, –... -
Page 8: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 106-6755 1. Engine coolant under 3. Warning—do not touch the pressure. - Page 9 121-9776 1. Warning—read the Operator’s Manual and receive proper 4. Warning—engage the parking brake, stop the engine, and training before operating the machine. remove the key from the ignition before walking away from the machine. 2. Warning—wear hearing protection. 5. Tipping hazard—take turns slowly; drive slowly up and across cliffs;...
- Page 10 93-9879 1. Stored energy hazard—read the Operator's Manual. Battery Symbols Some or all of these symbols are on your battery. 1. Explosion hazard 6. Keep bystanders a safe distance from the battery. 2. No fire, open flame, or 7. Wear eye protection; smoking.
- Page 11 106-2377 1. Locked 8. Warning—read the Operator's Manual. 2. Differential lock 9. Entanglement hazard, shaft—keep bystander's a safe distance from the vehicle. 3. Unlocked 10. Retract hydraulics 4. Hydraulic lock 11. Extend hydraulics 5. Engage 12. Transmission—high speed 6. Power take-off (PTO) 13.
- Page 12 121-6287 121-6286 1. Fill the reservoir with engine coolant to the bottom of the standpipe. 1. The coolant level must 2. Do not open or add coolant be checked daily before to the radiator; doing so use. Read the Operator's will introduce air into the Manual before checking system and results in...
-
Page 13: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Install the steering wheel (TC models Steering wheel only). ROPS frame Mount the Rollover-Protection System (ROPS). Bolt (1/2 inch) Check the engine oil, the –... -
Page 14: Checking The Fluid Levels
Installing the Checking the Fluid Levels Rollover-Protection System No Parts Required (ROPS) Procedure Parts needed for this procedure: 1. Check the engine-oil level before and after the engine ROPS frame is first started; refer to Checking the Engine-Oil Level (page 20). -
Page 15: Product Overview
Product Overview CAUTION Worn or maladjusted brakes may result in personal Controls injury. If the brake pedal travels to within 3.8 cm (1-1/2 Note: Determine the left and right sides of the machine inches) of the vehicle floor board, the brakes must from the normal operating position. -
Page 16: Parking Brake
• Shift only on level ground. • Press the clutch pedal fully. • Move the lever fully forward for H and fully rearward for L High is for higher speed driving on level, dry surfaces with light loads. Low is for low-speed driving. Use this range when greater than normal power or control is required. -
Page 17: Hour Meter
TC Models Only the engine is started, shut off the engine immediately and contact your local Toro distributor for assistance. Turn on the switch to activate the high-flow hydraulics Check the operation of warning lights as follows: (Figure 1. -
Page 18: Specifications
A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories. Figure 11... -
Page 19: Operation
Operation Note: Determine the left and right sides of the machine from the normal operating position. CAUTION A raised bed full of material without the proper safety support rod may lower unexpectedly. Working under an unsupported raised bed may cause injury to you or others. •... -
Page 20: Checking The Engine-Oil Level
or below the Add mark on the dipstick, add oil to bring the oil level to the Full mark. Do not overfill the engine with oil. If the oil level is between the Full and Add marks, no additional oil is required. 1. -
Page 21: Adding Fuel
Adding Fuel Fuel-tank capacity: 22 L (5.85 US gallons). Use only clean, fresh diesel fuel or biodiesel fuels with low (<500 ppm) or ultra-low (<15 ppm) sulfur content. The minimum cetane rating should be 40. Purchase fuel in quantities that can be used within 180 days to ensure fuel freshness. -
Page 22: Checking The Coolant Level
Using Biodiesel Fuel Checking the Coolant Level This machine can also use a biodiesel blended fuel of up Service Interval: Before each use or daily to B20 (20% biodiesel, 80% petrodiesel). The petrodiesel Cooling system capacity: 3.7 L (4 US qt) portion should be low or ultra low sulfur. -
Page 23: Checking The Transaxle/Hydraulic-Fluid Level
See parts catalog or Toro distributor for part numbers.) Service Interval: Before each use or daily (check the fluid Alternate fluids: If the Toro fluid is not available, another level before the engine is first started and conventional petroleum–based fluid may be used provided every 8 hours or daily, thereafter.) -
Page 24: Checking The Front-Differential-Oil Level
Checking the 4. Insert the dipstick into the filler neck, then remove it and check the fluid level. Front-Differential-Oil Level Note: The fluid level should be between the 2 marks on the dipstick. 4-Wheel-Drive Models Only 5. If the level is low, add the appropriate fluid to raise Service Interval: Every 100 hours/Monthly (whichever the level to the upper mark;... -
Page 25: Checking The Tire Pressure
Checking the Tire Pressure Service Interval: Before each use or daily The air pressure in the front tires should be 220 kPa (32 psi) and the rear tires should be 124 kPa (18 psi). Important: Check the tire pressure frequently to ensure proper inflation. -
Page 26: Starting The Engine
Starting the Engine Speed Speed Gear Range Ratio (kmh) (mph) 1. Sit on the operator’s seat and engage the parking brake. 31.56 : 1 12.5 2. Disengage the PTO and high-flow hydraulics (if 32.31 : 1 12.2 equipped) and move the hand-throttle lever to the O position (if equipped). -
Page 27: Checking The Safety-Interlock System
Checking the Safety-Interlock Ensuring Passenger Safety System Whenever you have a passenger riding in the machine, make sure that he or she is wearing the seat belt and holding on Service Interval: Before each use or daily securely. Drive slower and turn less sharply because your passenger does not know what you are going to do next and The purpose of the safety-interlock system is to prevent the may not be prepared for turning, stopping, accelerating, and... -
Page 28: Ensuring Proper Speed
Ensuring Proper Speed Do not downshift for braking on icy or slippery surfaces (wet grass) or while going down a hill because engine braking Speed is an important variable leading to accidents. Driving may cause skidding and loss of control. Shift to a lower gear too fast for the conditions can cause you to lose control and before starting down a hill. -
Page 29: Loading And Dumping
at a slow speed and without a load, tip overs are more likely if The height and weight of the load has a significant influence you turn on a hill. on tip overs. The higher a load is stacked, the more likely the vehicle is to tip over. -
Page 30: Using 4-Wheel Drive
Tipping or rolling the machine on a hill will cause In case of an emergency, the machine can be towed for a serious injury. short distance. However, Toro does not recommend this as a standard procedure. The extra traction available with the 4-wheel-drive... -
Page 31: Towing A Trailer With The Machine
Several types of tow hitches are available for the machine, the control valve are blocked and any load is held by the depending on your application. Contact your Authorized check valves in both directions. Toro Distributor for details. • (Quick Coupler “A”) Position AISE... - Page 32 Troubleshooting the Hydraulic Control hydraulic motor. This position must only be used on attachments with a hydraulic motor attached. • Difficulty in connecting or disconnecting quick couplers. Important: If used with a hydraulic cylinder The pressure not relieved (the quick coupler is under or no attachment, the O position causes the pressure).
-
Page 33: Maintenance
Maintenance Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Torque the front and rear wheel nuts. After the first 2 hours • Check the condition and tension of the alternator belt. After the first 8 hours • Torque the front and rear wheel nuts. •... -
Page 34: Operating In Adverse Conditions
Maintenance Service Maintenance Procedure Interval • Change the front-differential oil (4-wheel-drive models only). • Change the hydraulic fluid and clean the strainer. Every 800 hours • Replace the hydraulic filter. • Change the high-flow hydraulic fluid and filter (TC models only). •... -
Page 35: Premaintenance Procedures
Premaintenance 3. Push the bed support onto the cylinder rod, ensuring that the support end tabs rest on the end of the cylinder Procedures barrel, and on the cylinder rod end (Figure 32). Many of the subjects covered in this maintenance section require raising and lowering the bed. -
Page 36: Removing The Full Bed
Removing the Full Bed Installing the Full Bed 1. Start the engine, engage the hydraulic-lift lever, and Note: If the bed sides will be installed on the flat bed, it is lower the bed until the cylinders are loose in the slots. easier to install them before installing the bed on the machine. -
Page 37: Raising The Machine
Raising the Machine DANGER A machine on a jack may be unstable and slip off of the jack, injuring anyone beneath it. • Do not start the machine while the machine is on a jack. • Always remove the key from the switch before getting off of the machine. -
Page 38: Removing The Hood
Installing the Hood 1. Connect the lights. 2. Insert the top mounting tabs into the frame slots. 3. Insert the lower mounting tabs into the frame slots. 4. Ensure that the hood is fully engaged in the top, sides and bottom grooves. Figure 37 1. -
Page 39: Lubrication
Lubrication Greasing the Bearings and Bushings Service Interval: Every 100 hours (lubricate more frequently in heavy duty applications). The machine has grease fittings that must be lubricated regularly with No. 2 lithium grease. The grease fitting locations and quantities are as follows: •... - Page 40 Figure 42...
-
Page 41: Engine Maintenance
Engine Maintenance 5. Carefully slide the filter over the body tube (Figure 43). Note: Ensure that it is fully seated by pushing on the outer rim of the filter while installing it. Servicing the Air Cleaner 6. Install the air-cleaner cover with the side facing up, and Service Interval: Every 25 hours—Remove the air-cleaner secure the latches (Figure... -
Page 42: Fuel System Maintenance
Fuel System 3. When the oil stops, install the drain plug. 4. Remove the oil filter (Figure 45). Maintenance 5. Apply a light coat of clean oil to the new filter seal before screwing it on. Checking the Fuel Lines and 6. -
Page 43: Electrical System Maintenance
Changing the Fuel Filter Electrical System Service Interval: Every 400 hours—Replace the fuel filter. Maintenance 1. Drain the water from the water separator; refer to Draining the Fuel Filter/Water Separator (page 42). Servicing the Fuses 2. Clean the area where the filter mounts (Figure 46). -
Page 44: Jump-Starting The Machine
Jump-Starting the Machine Note: Do not connect the other end of the jumper cable to the negative post of the discharged battery. Connect the jumper cable to the engine or frame. Do WARNING not connect the jumper cable to the fuel system. Jump-starting the machine can be dangerous, causing personal injury or damage to the electrical components in the machine. -
Page 45: Servicing The Battery
Servicing the Battery Drive System Maintenance Service Interval: Every 50 hours—Check the battery-fluid level (every 30 days if in storage). Every 50 hours—Check the battery-cable connections. Changing the WARNING Front-Differential Oil CALIFORNIA Proposition 65 Warning 4-Wheel-Drive Models Only Battery posts, terminals, and related Service Interval: Every 800 hours (4-wheel-drive models accessories contain lead and lead compounds, only). -
Page 46: Inspecting The Constant-Velocity Boot
Inspect the constant-velocity boot for cracks, holes, or a loose bracket. clamp. Contact your Authorized Toro Distributor for repair if you find any damage. 3. Install the clevis pin and tighten the jam nut when finished. -
Page 47: Inspecting The Tires
Inspecting the Tires Important: Check the measurements at consistent locations on the tire. The machine should be on a Service Interval: Every 100 hours flat surface with the tires facing straight ahead. The air pressure in the front tires should be 220 kPa (32 psi) and the rear tires should be 124 kPa (18 psi). -
Page 48: Cooling System Maintenance
Cooling System 5. Install the cooler and screen to the radiator. Maintenance Changing the Engine Coolant Service Interval: Every 1,000 hours/Every 2 years Removing Debris from the (whichever comes first) Cooling System Coolant type: 50/50 mixture of water and permanent ethylene-glycol antifreeze Service Interval: Before each use or daily (clean more frequently in dirty conditions). -
Page 49: Brake Maintenance
Brake Maintenance Adjusting the Parking Brake Service Interval: After the first 10 hours Every 200 hours 1. Remove the rubber grip from the parking-brake lever (Figure 62). Figure 61 Figure 62 1. Reserve tank-cap 2. Reserve tank 1. Grip 2. Parking-brake lever 5. -
Page 50: Adjusting The Brake Pedal
Adjusting the Brake Pedal Service Interval: Every 200 hours Note: Remove the font hoot to ease the adjustment procedure. 1. Remove the cotter pin and clevis pin securing the master cylinder yoke to the brake-pedal pivot (Figure 64). Figure 65 1. -
Page 51: Belt Maintenance
Belt Maintenance Controls System Maintenance Adjusting the Alternator Belt Adjusting the Accelerator Service Interval: After the first 8 hours—Check the condition and tension of the alternator Pedal belt. Every 200 hours—Check the condition and tension of 1. Position the machine on a level surface, shut off the the alternator belt. -
Page 52: Adjusting The Clutch Pedal
Adjusting the Clutch Pedal Note: Adjust again if it is necessary. 6. Connect the return spring to the clutch lever. Service Interval: Every 200 hours Important: Ensure that the rod end is positioned Note: You can adjust the clutch-pedal cable at the bell squarely on the ball, not twisted, and remains housing or at the clutch-pedal pivot. -
Page 53: Hydraulic System Maintenance
Hydraulic System Maintenance Changing the Hydraulic Fluid and Cleaning the Strainer Service Interval: Every 800 hours Hydraulic-fluid capacity: 7 L (7.5 US qt) Hydraulic-fluid type: Dexron III ATF 1. Position the machine on a level surface, shut off the engine, engage the parking brake, and remove the key from the ignition switch. -
Page 54: Changing The High-Flow Hydraulic Fluid And Filter
See parts catalog or Toro distributor for part numbers.) 6. Stop the machine and check the fluid level. Alternate fluids: If the Toro fluid is not available, another 7. Verify the fluid level. conventional petroleum–based fluid may be used provided 8. -
Page 55: Hydraulic System
you must remove the load and box (attachment) to service 3. On the disabled machine, connect the 2 jumper hoses the engine or transaxle. to the hoses that were disconnected (Figure 76). 4. Cap the unused fittings. Raising the Cargo Box by Jumping the Hydraulic System CAUTION A raised bed full of material without the proper... -
Page 56: Cleaning
13. Check and tighten all bolts, nuts, and screws. Repair or replace any part that is damaged. 14. Paint all scratched or bare metal surfaces. Paint is available from your Authorized Toro Service Dealer. 15. Store the machine in a clean, dry garage or storage area. - Page 57 Notes:...
- Page 58 Notes:...
- Page 59 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
- Page 60 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.