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Summary of Contents for Toro 07359
- Page 1 Form No. 3389-299 Rev B Workman ® MDX-D Utility Vehicle Model No. 07359—Serial No. 315000001 and Up Model No. 07359TC—Serial No. 315000001 and Up G014966 *3389-299* B Register at www.Toro.com. Original Instructions (EN)
- Page 2 You are responsible for operating the product properly and safely. You may contact Toro directly at www.Toro.com for product and accessory information, help finding a dealer, or to register your product.
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Page 3: Table Of Contents
Contents Electrical System Maintenance ........33 Servicing the Battery..........33 Replacing the Fuses ..........35 Safety ................4 Maintaining the Headlights ........35 Safe Operating Practices........... 4 Drive System Maintenance .........37 Before Operating ............ 4 Maintaining the Tires ..........37 Supervisor’s Responsibilities ........5 Adjusting the Front Wheel Toe-in and Safe Handling of Fuels .......... -
Page 4: Safety
• Use only an approved nonmetal, portable fuel container. to: The Toro® Company, 8111 Lyndale Avenue South, Static electric discharge can ignite fuel vapors in a fuel Minneapolis, Minnesota 55420. container that is not grounded. Remove the fuel container from the bed of the machine and place it on the ground •... -
Page 5: Supervisor's Responsibilities
Supervisor’s Responsibilities – Turn ignition switch to the On position. When the glow plug indicator goes off, the engine is ready to • Make sure operators are thoroughly trained and familiar start. with the Operator’s Manual and all labels on the vehicle. –... - Page 6 Operating on Hills Make sure there is enough room over head to easily clear the machine and your head. WARNING – If you are ever unsure about the safe operation of the machine, stop your work and ask your supervisor. Operating the machine on a hill may cause tipping or rolling of the machine, or the engine may stall •...
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Page 7: Maintenance
Do not overspeed the engine by changing the governor • Keep hands and other body parts clear when settings. The maximum engine speed is 3650 rpm. To ensure safety and accuracy, have an Authorized Toro lowering the box. Distributor check the maximum engine speed with a •... -
Page 8: Sound Power
Sound Power This unit has a guaranteed sound power level of 98 dBA, which includes an Uncertainty Value (K) of 1 dBA. Sound power level was determined according to the procedures outlined in EN ISO 11094. Sound Pressure This unit has a sound pressure level at the operator’s ear of 85 dBA, which includes an Uncertainty Value (K) of 1 dBA. -
Page 9: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 104-6581 1. Warning—read the Operator's Manual. 2. Fire hazard—before fueling, stop the engine. 3. - Page 10 99-7345 1. Warning—read the Operator's Manual. 106-6755 2. Hot surface/burn hazard—stay a safe distance from the hot surface. 1. Engine coolant under 3. Warning—do not touch the pressure. hot surface. 3. Entanglement hazard, belt—stay away from moving parts; keep all guards in place. 2.
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Page 11: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Install the steering wheel (Model Steering wheel 07359TC only). Check the fluid levels and tire air – No parts required pressure. Operator's Manual Engine owner’s manual Parts Catalog Read the Operator's Manual and view... -
Page 12: Installing The Steering Wheel
Installing the Steering Wheel Checking the Fluid Levels and Tire Air Pressure Parts needed for this procedure: No Parts Required Steering wheel Procedure Procedure 1. Check the engine oil level before and after the engine is Note: This procedure is only needed for Model 07359TC. first operated;... -
Page 13: Product Overview
Product Overview Figure 4 1. Hood latch 3. Cargo box 5. Gear shift selector 7. Cargo box lever 2. Parking brake handle 4. Towing tongue 6. Fuel cap Controls Accelerator Pedal Use the accelerator pedal (Figure 5) to vary ground speed of the machine. -
Page 14: Light Switch
Fill the coolant reservoir with coolant as needed and replace any worn, damaged, or slipping belts. Figure 6 Important: If the engine overheating problem persists, contact your Authorized Toro Dealer for diagnostics and 1. Horn button (TC Models 6. Engine repair. coolant-temperature light Only) 2. -
Page 15: Fuel Gauge
Gear-Shift Selector Passenger Hand Holds The gear shift selector is located between the seats and below The passenger hand holds are located on the right side of the the parking brake lever. The gear shift selector has three dash panel and at the outside of each seat (Figure positions: Forward, Reverse, and Neutral (Figure... -
Page 16: Specifications
Engine speed (non-adjustable) Attachments/Accessories A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved... -
Page 17: Operation
Operation Note: Determine the left and right sides of the machine from the normal operating position. Think Safety First Please carefully read all of the safety instructions and decals in the safety section. Knowing this information could help you or bystanders avoid injury. Operating the Cargo Box g014860 Raising the Cargo Box... -
Page 18: Preforming Pre-Starting Checks
Opening the Tailgate 1. Ensure that the cargo box is down and latched. 2. Lift up on the finger pulls at the back panel of the tail gate (Figure 11). Figure 12 3. Use a short, shaking motion to rotate the tailgate back and forth several times (Figure 12). -
Page 19: Checking The Brake Fluid Level
Note: Shut off the engine and allow all moving parts to stop before checking for oil leaks, loose parts, and other wear and damage. If any of the above items are not correct, notify your mechanic or check with your supervisor before taking the machine out for the day. -
Page 20: Checking The Tire Air Pressure
2. If needed, adjust the air pressure in the tires by adding or removing air in the tires. Adding Fuel The engine runs on clean, fresh diesel fuel with a minimum cetane rating of 40. Purchase fuel in quantities that can be used within 30 days to ensure fuel freshness. -
Page 21: Starting The Engine
Note: This space in the tank allows fuel to expand. DANGER Do not overfill the fuel tank.. In certain conditions during fueling, static 5. Install the fuel tank cap securely. electricity can be released causing a spark which can ignite the fuel vapors. A fire or explosion from 6. -
Page 22: Breaking In A New Machine
Breaking in a New Machine • Reduce the weight of the load that you carry when the materials are tall (and have a high center of gravity) such Service Interval: After the first 100 hours—Perform the as a stack of bricks, landscaping timbers, or fertilizer bags. breaking in a new machine guidelines. -
Page 23: Transporting The Vehicle
1. Towing tongue and tie down point (front of the machine) The machine is capable of pulling trailers. 2 types of tow hitches are available for the machine, depending on your application. Contact your Authorized Toro Distributor for details. When hauling cargo or towing a trailer, do not overload your vehicle or trailer. -
Page 24: Maintenance
Note: Looking for an Electrical Schematic or Hydraulic Schematic for your machine? Download a free copy of the schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. Note: Determine the left and right sides of the machine from the normal operating position. -
Page 25: Daily Maintenance Checklist
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check brake and parking brake operation. Check gear shift/neutral operation. Check fuel level. Check engine oil level. Check transaxle oil level. -
Page 26: Premaintenance Procedures
Premaintenance Procedures Maintaining the Vehicle under Special Operating Conditions If the vehicle is subjected to any of the conditions listed Figure 21 below, maintenance should be performed twice as frequently. 1. Front lifting point • Desert operation • Cold climate operation (below 50° F [10 degrees C]) •... -
Page 27: Lubrication
Closing the Hood Lubrication 1. Gently lower the hood onto the chassis. Greasing the Machine 2. Secure the hood by aligning the rubber latches onto the latch anchors at each side of the hood (Figure 23). Service Interval: Every 100 hours/Yearly (whichever comes first)—Grease the bearings and bushings. -
Page 28: Greasing The Front Wheel Bearings
Greasing the Front Wheel Bearings Service Interval: Every 300 hours Grease specification: Mobilgrease XHP™-222 Removing the Hub and Rotor 1. Lift the front of the machine and support it with jack stands. 2. Remove the 5 lug nuts that secure the wheel to the hub (Figure 26). - Page 29 8. Fill the cavity of hub 50 to 80% full of the specified grease (Figure 30). 9. Assemble the inboard bearing onto the race at the inboard side of the hub and install the seal (Figure 30). 10. Repeat steps through to the bearings for the other hub.
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Page 30: Engine Maintenance
Engine Maintenance Servicing the Air Cleaner Service Interval: Every 100 hours Replace the air filter element sooner if it dirty or damaged. Every 200 hours Note: Service the air cleaner more frequently (every few hours) if operating conditions are extremely dusty or sandy. Figure 32 Checking the Filter 1. -
Page 31: Servicing The Engine Oil
Replacing the Air Filter Servicing the Engine Oil 1. Remove the air-filter element; refer to steps through Note: Change the oil and oil filter more frequently when Checking the Filter (page 30). operating conditions are extremely dusty or sandy. 2. Inspect the new filter for shipping damage. Oil Type: Detergent oil (API service CH-4, CI-4, CJ-4, or Note: Check the sealing end of the filter. -
Page 32: Changing The Oil Filter
10. Add the oil slowly and check the level often during this process. Note: Do not overfill the engine with oil. 11. Install the oil-fill cap and dipstick firmly in place. Changing the Oil Filter Service Interval: Every 150 hours/Yearly (whichever comes first) Change the oil twice as often during special operating conditions;... -
Page 33: Fuel System Maintenance
Fuel System Electrical System Maintenance Maintenance Servicing the Battery Inspecting Fuel Lines and Connections Battery voltage: 12 volt with 540 cold cranking amps at -18° C (0° F). Service Interval: Every 400 hours/Yearly (whichever comes first) WARNING Inspect the fuel lines, fittings, and clamps for signs of leaking, CALIFORNIA deterioration, damage, or loose connections. -
Page 34: Removing The Battery
Installing the Battery WARNING 1. Align the battery to the battery tray of the machine Battery terminals or metal tools could short against (Figure 38). metal vehicle components, causing sparks. Sparks can cause the battery gasses to explode, resulting Note: Ensure that the positive and negative posts of in personal injury. -
Page 35: Replacing The Fuses
Replacing the Fuses Maintaining the Headlights There are 7 fuses in the electrical system. They are located Replacing the Bulbs beneath the dash on the driver's side (Figure 39). Alarm/Power Point 10 A CAUTION Engine 10 A The halogen bulbs become extremely hot when in Headlights 10 A operation. - Page 36 5. Insert the new lamp assembly and headlight housing 7. Secure the headlight assembly with the washers and and align the tabs in the lamp assembly with the slots speed clips that you removed in step 4. in the headlight housing (Figure 40).
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Page 37: Drive System Maintenance
• Either, add weight to the driver's seat equal to the average 3. Using tool TORO 6010, rotate the collar on the shock operator who will run the machine, or have an operator absorber to change the length of the spring (Figure 43). -
Page 38: Checking The Transaxle Oil Level
Figure 45 1. Jam nut 2. Tie rod 8. Rotate both tie rods to move the front of the tire inward or outward. 9. Tighten the tie rod jam nuts when the adjustment is G014994 Figure 43 correct. 10. Ensure that there is full travel of the steering wheel in 1. -
Page 39: Changing The Transaxle Oil
Changing the Transaxle Oil Service Interval: Every 800 hours/Yearly (whichever comes first) Oil Type: SAE 10W30 (API service SJ or higher) Oil Capacity: 1.4 L (1.5 qt) 1. Position the vehicle on a level surface, set the parking brake, rotate the On/Off switch to the Off position, and remove the key. -
Page 40: Inspecting The Primary Drive Clutch
Inspecting the Primary Drive Clutch Service Interval: Before each use or daily Clutch operation should be monitored daily for proper shifting. If shifting is sticky or sluggish, or the clutch does not return completely to neutral when idling, the clutch requires a simple cleaning. -
Page 41: Cooling System Maintenance
Cooling System 6. Remove any remaining debris using a fast-drying contact cleaner or brake cleaner. Maintenance Note: Remove the debris in and around moving parts. 7. If debris or buildup exists around the belt or along the Cleaning the Engine Cooling clutch shaft, use a fine abrasive pad or a similar product to remove it. -
Page 42: Brake Maintenance
Brake Maintenance 3. Replace the fill cap and remove the radiator overflow tank cap (Figure 52). Note: Never leave both caps off at the same time. Inspecting the Brakes This will adversely affect the filling of the tank. Service Interval: Every 100 hours 4. -
Page 43: Adjusting The Brake Cables
4. Tighten the set screw and install the hand grip (Figure A. Loosen the rear-jam nut (Figure 54) for the 53). threaded adjuster of the parking-brake cable 1 turn. Adjusting the Brake Cables B. Tighten the forward jam nut (Figure 54). -
Page 44: Belt Maintenance
Belt Maintenance Replacing the Drive Belt 1. Raise the cargo box; refer to Raising the Cargo Box (page 17). Servicing the Drive Belt 2. Shift the transmission into Neutral, set the parking brake, shut off the engine, and remove the ignition key. New belts must be broken in before they will shift properly. -
Page 45: Chassis Maintenance
Chassis Maintenance Cleaning Adjusting the Cargo-box Washing the Vehicle Latches The vehicle should be washed as needed. Use water alone or with a mild detergent. A rag may be used, however the hood If the cargo-box latch is out of adjustment, the cargo box will loose some of its luster. -
Page 46: Storage
Storage 1. Position the machine on a level surface, set the parking brake, stop the engine, and remove the ignition key. 2. Clean dirt and grime from the entire machine, including the outside of the engine cylinder head fins and blower housing. - Page 47 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
- Page 48 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.