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Toro Workman 07390 Operator's Manual

Hdx-auto utility vehicle, serial no. 403430001 and up
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Original Instructions (EN)
Workman
®
Vehicle
Model No. 07390—Serial No. 403430001 and Up
Model No. 07390TC—Serial No. 403430001 and Up
Form No. 3431-106 Rev A
HDX-Auto Utility
*3431-106* A

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Summary of Contents for Toro Workman 07390

  • Page 1 Form No. 3431-106 Rev A Workman ® HDX-Auto Utility Vehicle Model No. 07390—Serial No. 403430001 and Up Model No. 07390TC—Serial No. 403430001 and Up *3431-106* A Register at www.Toro.com. Original Instructions (EN)
  • Page 2 Visit www.Toro.com for product safety and operation training materials, accessory information, help finding a dealer, or to register your product. Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Distributor or Toro Customer Service and have the model and serial numbers of your product ready.

  • Page 3: Table Of Contents

    Contents Servicing the Air Filter........40 Servicing the Engine Oil........41 Checking the Oil-Pressure-Warning Safety ............... 4 Light .............. 43 General Safety ........... 4 Servicing the Spark Plugs......... 43 Safety and Instructional Decals ......5 Fuel System Maintenance ........44 Setup ...............11 Inspecting the Carbon Canister Air 1 Installing the Steering Wheel......

  • Page 4: Safety

    Safety This machine has been designed in accordance with the requirements of SAE J2258 (Nov 2016). General Safety This product is capable of causing personal injury. Always follow all safety instructions to avoid serious personal injury. • Read and understand the contents of this Operator’s Manual before you start the machine.

  • Page 5: Safety And Instructional Decals

    Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decalbatterysymbols Battery Symbols Some or all of these symbols are on your battery. 1.
  • Page 6 decal105-4215 105-4215 1. Warning—avoid pinch points. decal106-2353 106-2353 1. Electrical power point decal106-7767 106-7767 1. Warning—read the Operator's Manual; avoid tipping the machine; wear the seat belt; lean away from the direction the machine is tipping. decal106-6755 106-6755 1. Engine coolant under 3.
  • Page 7 decal115-7739 115-7739 1. Falling, crushing hazard—do not carry passengers. decal115-7756 115-7756 1. High-flow hydraulics—engaged decal115-7723 115-7723 1. Warning—the hydraulic-fluid pressure is 124 bar (1,800 psi). 2. Coupler A 3. Coupler B decal121-9776 121-9776 1. Warning—read the Operator’s Manual and receive proper 4.
  • Page 8 decal121-9890 121-9890 1. Parking brake 7. Fast 4. Cylinder retract 2. Hydraulic system—unlock 5. Cylinder extend 8. Slow 3. Hydraulic system—lock 6. Transport decal127-8620 127-8620 1. Head lights 4. Horn 7. Engine—start 2. Differential lock—lock 5. Engine—shut off 8. Brake 3.
  • Page 9 decal127-8626a decal138-3371 127-8626 138-3371 1. Power takeoff (15 A) 5. Differential lock (15 A) 1. Park 4. Low 2. Start engine (10 A) 6. Speedometer (10 A) 2. Reverse 5. Drive 3. Hazard lights (10 A) 7. Headlights and rear lights 3.
  • Page 10 decal139-3341 139-3341 1. Tank 3. Pressure 2. Warning—the hydraulic-fluid pressure is 138 bar (2,000 psi).

  • Page 11: Setup

    Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Steering wheel Install the steering wheel (TC models Cover only). Washer (5/8 inch) – No parts required Connect the battery (TC models only). –...

  • Page 12: Installing The Steering Wheel

    Installing the Steering Connecting the Battery Wheel TC Models Only TC Models Only No Parts Required Parts needed for this procedure: Procedure Steering wheel Cover WARNING Washer (5/8 inch) Incorrectly routing the battery cable could damage the machine and cables, causing sparks.

  • Page 13: Checking The Fluid Levels And Tire Pressure

    Check the brake-fluid level before you first start the engine; refer to Checking the Brake-Fluid Level (page 56). Check the air pressure in the tires; refer to Checking the Tire Pressure (page 21). Installing the Roll Bar g026250 Parts needed for this procedure: Figure 5 Roll bar 1.

  • Page 14: Connecting The Cvt-Intake Duct

    Remove the bed support, lower the bed, shut off the engine, and remove the key. Connecting the CVT-Intake Duct Burnishing the Brakes No Parts Required No Parts Required Procedure Procedure Important: Remove the plastic bag covering the end of the CVT duct before starting the engine. To ensure optimum performance of the brake system, The CVT Kit (Part No.

  • Page 15: Product Overview

    Transmission Lever Product Overview Use the transmission lever (Figure 9) to shift the transmission between P ( ), R ( ), N Controls PARK REVERSE ), L ( ), and D ( ) ground NEUTRAL LOW FORWARD DRIVE operation. Become familiar with all the controls before you start the engine and operate the machine.
  • Page 16 Parking-Brake Lever Whenever you shut off the engine, engage the parking brake (Figure 10) to prevent the machine from accidentally moving. If the machine is parked on a steep grade, ensure that you engage the parking brake. • To engage the parking brake, pull back on the parking-brake lever.

  • Page 17: Control Panel

    Control Panel Key Switch Use the key switch (Figure 13) to start and shut off the engine. To shut off the engine, rotate the key switch counterclockwise to the O position. The key switch has 3 positions: O , and .
  • Page 18 58). Check-Engine Light The check-engine light (Figure 14) illuminates to notify the operator of an engine malfunction. Contact your authorized Toro distributor. Oil-Pressure-Warning Light The oil-pressure-warning light (Figure 14) illuminates if the engine-oil pressure drops below a safe level while the engine is running.
  • Page 19 Passenger Handhold The passenger handhold is located on the dashboard (Figure 16). g009815 Figure 16 1. Passenger handhold 2. Storage compartment Seat-Adjustment Lever You can adjust the seat forward and rearward for your comfort (Figure 17). g021227 Figure 17 1. Seat-adjustment lever...

  • Page 20: Specifications

    192.5 cm (75-13/16 inches) to top of ROPS Attachments/Accessories A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or authorized Toro distributor or go to www.Toro.com for a list of all approved attachments and accessories.

  • Page 21: Before Operation

    Performing Daily Operation Maintenance Before Operation Service Interval: Before each use or daily Before starting the machine each day, perform the Before Operation Safety Each Use/Daily procedures listed in Maintenance (page 32). General Safety Checking the Tire Pressure • Never allow children or people who are not trained or physically capable to safely operate or service Service Interval: Before each use or daily the machine.

  • Page 22: Adding Fuel

    Adding Fuel • For best results, use only clean, fresh (less than 30 days old), unleaded gasoline with an cetane rating of 87 or higher ((R+M)/2 rating method). • Ethanol: Gasoline with up to 10% ethanol (gasohol) or 15% MTBE (methyl tertiary butyl ether) by volume is acceptable.

  • Page 23: Checking The Safety-Interlock System

    Checking the Verifying the Brake Pedal Safety-Interlock Switch Safety-Interlock System Sit on the operator’s seat and engage the Service Interval: Before each use or daily parking brake. The purpose of the safety-interlock system is to Move the shift lever to the N position EUTRAL prevent the engine from cranking or starting, unless...

  • Page 24: During Operation

    Keep your of lightning. hands on the steering wheel; your passengers • should use the handholds provided. Keep your Use accessories and attachments approved by arms and legs within the machine body at all times. The Toro® Company only.

  • Page 25: Operating The Cargo Bed

    Rollover Protection System avoid sudden speed changes, which can cause the machine to tip or roll over. Do not engage the (ROPS) Safety brakes suddenly when rolling rearward, as this • may cause the machine to overturn. The ROPS is an integral safety device. •...

  • Page 26: Starting The Engine

    CAUTION If a load is concentrated near the back of the cargo bed when you release the latches, the bed may unexpectedly tip open, injuring you or bystanders. • Center loads in the cargo bed, if possible. • Hold the cargo bed down and ensure that no one is leaning over the bed or standing behind it when releasing the latches.

  • Page 27: Driving The Machine

    Using the Speed-Range continuous cranking, wait 60 seconds before engaging starter motor again. Control Driving the Machine Use the lever of the speed-range control to limit the maximum ground speed of the machine for operations Press the brake pedal. that require a constant speed like spraying and top dressing.

  • Page 28: Using The Differential Lock

    Using the Differential Lock WARNING Tipping or rolling the machine on a hill can cause a serious injury. • The extra traction available with the differential lock can be enough to get you into dangerous situations such as climbing slopes that are too steep to turn around. g025547 Figure 24 Be extra careful when operating with the...
  • Page 29 Using the Hydraulic Bed-Lift Lever This position is similar to the L OWER QUICK ). It also directs hydraulic fluid COUPLER POSITION to Control Hydraulic Attachments to quick coupler B, except that the lever is held in • this position by a detent lever in the control panel. Position This allows hydraulic fluid to flow continuously to This is the normal position for the control valve...

  • Page 30: After Operation

    Troubleshooting the Hydraulic After Operation Control • Difficulty in connecting or disconnecting quick After Operation Safety couplers. The pressure is not relieved (the quick coupler is General Safety under pressure). • Before you leave the operating position, do the • The power steering is turning with great following: difficulty or it is not turning at all.

  • Page 31: Hauling The Machine

    Hauling the Machine Towing the Machine • Use care when loading or unloading the machine In case of an emergency, you can tow the machine into a trailer or a truck. for a short distance; however, this is not the standard operating procedure.

  • Page 32: Maintenance

    Such use • Carefully release pressure from components with could void the product warranty of The Toro® stored energy. Company. Recommended Maintenance Schedule(s)
  • Page 33 Maintenance Service Maintenance Procedure Interval • Inspect the seat belt(s) for wear, cuts, and other damage. Replace the seat belt(s) if any component does not operate properly. • Check the tire pressure. • Check the operation of the safety-interlock system. •...

  • Page 34: Maintaining The Machine Under Special Operating Conditions

    Note: Download a free copy of the electrical schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. Important: Refer to your engine owner’s manual for additional maintenance procedures. WARNING Failing to properly maintain the machine could result in premature failure of machine systems, causing possible harm to you or bystanders.

  • Page 35: Pre-Maintenance Procedures

    Pre-Maintenance end of the cylinder barrel and cylinder-rod end (Figure 29). Procedures Preparing the Machine for Maintenance Park the machine on a level surface. Engage the parking brake. Empty and raise the cargo bed; refer to Raising the Cargo Bed (page 25).

  • Page 36: Removing The Full Bed

    Removing the Full Bed Installing the Full Bed Start the engine, engage the hydraulic-lift lever, Note: If you are installing the bed sides on the flat and lower the bed until the cylinders are loose bed, it is easier to install them before installing the in the slots.

  • Page 37: Raising The Machine

    Raising the Machine DANGER A machine on a jack may be unstable and slip off the jack, injuring anyone beneath it. • Do not start the machine while the machine is on a jack, as the engine vibration or wheel movement could cause the machine to slip off the jack.

  • Page 38: Removing And Installing The Hood

    Pivot the top of the hood forward and unplug the wire connectors from the headlights (Figure 35). Remove the hood. Installing the Hood Connect the lights. Insert the top mounting tabs into the frame slots (Figure 35). Insert the lower mounting tabs into the frame slots (Figure 35).

  • Page 39: Lubrication

    Lubrication • Spring tower (2); refer to Figure 37 Greasing the Bearings and the Bushings Service Interval: Every 100 hours (lubricate more frequently in heavy-duty applications). Grease Type: No. 2 lithium grease Important: When greasing the drive shaft universal shaft bearing crosses, pump grease until it comes out of all 4 cups at each cross.

  • Page 40: Engine Maintenance

    Engine Maintenance • Drive shaft U-joints (2); refer to Figure 39 • Sliding yolk (1); refer to Figure 39 Engine Safety • Shut off the engine, remove the key, and wait for all moving parts to stop before checking the oil or adding oil to the crankcase.

  • Page 41: Servicing The Engine Oil

    Checking the Engine-Oil Level Remove the air filter from the housing (Figure 40). Service Interval: Before each use or daily—Check Note: Do not clean a used filter element the engine-oil level. (Check the oil because you may damage the filter media. level before and after the engine is first started and daily thereafter.) Wipe clean the interior of the air-filter cover and...
  • Page 42 g025525 Figure 44 1. Drain plug 2. Forward g002373 Figure 43 1. Note the clearance between the fill device and the oil-fill Remove the drain plug and let the oil flow into a neck. drain pan (Figure 44). When the oil stops draining, install the drain Important: When adding engine oil or filling plug.

  • Page 43: Checking The Oil-Pressure-Warning Light

    Servicing the Spark Plugs Add the specified oil to the crankcase of the engine. Service Interval: Every 100 hours/Yearly (whichever comes first) Replace the spark plugs Checking the if necessary. Oil-Pressure-Warning Type: Champion RN14YC (or equivalent) Light Air Gap: 0.762 mm (0.03 inch) Important: A cracked, fouled, dirty, or Service Interval: Before each use or daily...

  • Page 44: Fuel System Maintenance

    Fuel System Maintenance Inspecting the Carbon Canister Air Filter Service Interval: After the first 50 hours—Inspect the opening on the filter. Every 200 hours—Change the carbon canister air filter. g010330 Figure 48 Locate the air filter on the bottom of the carbon 1.

  • Page 45: Electrical System Maintenance

    Servicing the Fuses Electrical System Maintenance The fuses for the electrical system are located under the center of the dash panel (Figure 49 Figure 50). Electrical System Safety • Disconnect the battery before repairing the machine. Disconnect the negative terminal first and the positive last.

  • Page 46: Jump-Starting The Machine

    Jump-Starting the Machine Note: The negative terminal has “NEG” on the battery cover. Note: Do not connect the other end of the WARNING jumper cable to the negative post of the Jump-starting can be dangerous. To avoid discharged battery. Connect the jumper cable to personal injury or damage to electrical the engine or frame.

  • Page 47: Servicing The Battery

    Servicing the Battery Drive System Maintenance Service Interval: Every 50 hours—Check the battery-fluid level (every 30 days if in storage). Inspecting the Tires Every 50 hours—Check the battery cable connections. Service Interval: Every 100 hours DANGER Front tires air pressure specification: 220 kPa (32 psi) Battery electrolyte contains sulfuric acid, which is fatal if consumed and causes severe...

  • Page 48: Checking The Torque Of The Wheel Nuts

    Checking the Torque of the Adjust the center-to-center distance as follows: Loosen the jam nut at the center of the tie Wheel Nuts (Figure 56). Service Interval: After the first 2 hours After the first 10 hours Every 200 hours WARNING Failure to maintain proper torque of the wheel nuts could result in failure or loss of a wheel...

  • Page 49: Maintaining The Transmission

    Maintaining the Changing the Transmission Fluid Transmission Transmission-fluid type: Dexron VI Transmission-fluid capacity: 700 ml (23.7 fl oz) Checking the Transmission-Fluid Park the machine to a level surface. Level Locate the fill plug at the back inboard area of the transmission case and the locate the Service Interval: After the first 50 hours drain plug at the front outboard side of the transmission...
  • Page 50 Remove the drain plug from the drain port by rotating the plug counterclockwise and removing it from the transmission (Figure 59). Note: Allow the transmission fluid to drain completely. Install the drain plug (Figure 59). Add 700 ml (23.7 fl oz) of Dexron VI transmission fluid into the transmission through the fill port (Figure 58).
  • Page 51 Checking the Drive Belt Remove the 6 hex-washer screws (#10 x 3/4 inch) that secure the control-cover plate to the Service Interval: Every 400 hours seat base, and remove the cover plate (Figure 60). Remove the 9 hex-washer bolts (1/4 x 1 inch) that secure the transmission cover to the Move the speed-range lever to the T mounting plate of the transmission...

  • Page 52: Maintaining The Differential And Axles

    Maintaining the Differential that you removed in step 1, and torque the bolts to 10.2 to 12.4 N∙m (90 to 110 in-lb). and Axles Cleaning the Clutches Changing the Differential Oil Service Interval: Every 400 hours Oil type: 80W90 API GL-5 Remove the 9 hex-washer bolts (1/4 x 1 inch) that secure the transmission cover to the Oil capacity: 550 ml (18.6 fl oz)

  • Page 53: Cooling System Maintenance

    Checking the Constant-Velocity Cooling System Boots Maintenance Service Interval: Every 100 hours Jack up the back end of the machine and Cooling System Safety support it with jack stands; refer to Raising the • Swallowing engine coolant can cause poisoning; Machine (page 37).

  • Page 54: Removing Debris From The Cooling System

    Removing Debris from the Engage the parking brake. Shut off the engine and remove the key. Cooling System Check the coolant level at the reserve tank Service Interval: Before each use or daily—Remove (Figure 67). debris from the engine area and Note: The coolant should be up to the bottom radiator.

  • Page 55: Changing The Engine Coolant

    Changing the Engine Coolant Service Interval: Every 1,000 hours/Every 2 years (whichever comes first) Cooling-system capacity: 3.7 L (4 US qt) Coolant type: a 50/50 solution of water and permanent ethylene-glycol antifreeze Park the machine on a level surface. Raise the bed and install the bed safety support on the extended lift cylinder to secure the bed.

  • Page 56: Brake Maintenance

    Brake Maintenance Checking the Brake-Fluid Level Service Interval: Before each use or daily—Check the brake-fluid level. (Check the level before the engine is first started and daily thereafter.) Every 1,000 hours/Every 2 years (whichever g002379 comes first)—Change the brake fluid. Figure 73 Brake-fluid type: DOT 3 brake fluid 1.

  • Page 57: Adjusting The Brake Pedal

    Loosen the set screw securing the knob to the parking-brake lever (Figure 75). g033259 Figure 75 g025532 Figure 76 1. Knob 3. Parking-brake lever 1. Cotter pin 4. Master cylinder yoke 2. Set screw 2. Brake-pedal pivot 5. Jam nut 3.

  • Page 58: Controls System Maintenance

    Controls System Maintenance Converting the Speedometer You can convert the speedometer from mph to kpm or kph to mph. Position the machine on a level surface, shut off the engine, engage the parking brake, and remove the key. Remove the hood. Locate the 2 loose wires next to the meter (Figure 78).

  • Page 59: Hydraulic System Maintenance

    Figure 80). changes. Alternative fluids: If Toro PX Extended Life Hydraulic Fluid is not available, you may use another conventional, petroleum-based hydraulic fluid having specifications that fall within the listed range for all the following material properties and that it meets industry standards.
  • Page 60 Remove the cap and dipstick from the filler neck of the reservoir and wipe the dipstick clean with a rag (Figure 79 Figure 80). Insert the dipstick into the filler neck; then remove it and check the fluid level (Figure 79 Figure 80).
  • Page 61 Replacing the Hydraulic Filter Changing the Hydraulic Fluid Service Interval: Every 2,000 hours—If you are Service Interval: Every 1,000 hours—If you are using the recommended hydraulic using the recommended hydraulic fluid, change the hydraulic fluid. fluid, replace the hydraulic filter. Every 800 hours—If you are not using the Important: Use of any other filter may void the...

  • Page 62: Raising The Cargo Bed In An Emergency

    Raising the Cargo Bed by Jumping model with the High Flow Hydraulic Kit (option) or TC model. the Hydraulic System Siphon the hydraulic fluid from the hydraulic tank. CAUTION Remove the siphoning equipment from the A raised bed full of material without the proper hydraulic tank (Figure 82).
  • Page 63 On the disabled machine, connect the 2 jumper After completing the operation, remove the hoses to the hoses that were disconnected jumper hoses and connect the hydraulic hoses (Figure 84). to both machines. Cap the unused fittings. Important: Check the hydraulic fluid levels, in both machines, before resuming operation.

  • Page 64: Cleaning

    Cleaning Washing the Machine Service Interval: Before each use or daily—Wash the machine. Wash the machine as needed using water alone or with a mild detergent. You may use a rag when washing the machine. Important: Do not use brackish or reclaimed water to clean the machine.

  • Page 65: Storage

    Tire Pressure (page 21). Paint all scratched or bare metal surfaces For storage over 30 days, prepare the fuel with paint available from your authorized Toro system as follows: distributor. Add a petroleum based Store the machine in a clean, dry garage or stabilizer/conditioner to the fuel in the storage area.

  • Page 66: Troubleshooting

    Troubleshooting Problem Possible Cause Corrective Action The quick couplers are difficult to 1. The hydraulic pressure not relieved 1. Shut off the engine, move the connector disconnect. (the quick coupler is under pressure). hydraulic-lift lever forward and backward several times, and connect the quick couplers for the fittings in the auxiliary hydraulic panel.
  • Page 67 Notes:...
  • Page 68 Notes:...
  • Page 69 Notes:...
  • Page 70 While the exposure from Toro products may be negligible or well within the “no significant risk” range, out of an abundance of caution, Toro has elected to provide the Prop 65 warnings. Moreover, if Toro does not provide these warnings, it could be sued by the State of California or by private parties seeking to enforce Prop 65 and subject to substantial penalties.
  • Page 71 The Toro Company (“Toro”) respects your privacy. When you purchase our products, we may collect certain personal information about you, either directly from you or through your local Toro company or dealer. Toro uses this information to fulfil contractual obligations - such as to register your warranty, process your warranty claim or to contact you in the event of a product recall - and for legitimate business purposes - such as to gauge customer satisfaction, improve our products or provide you with product information which may be of interest.
  • Page 72 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact your Authorized Toro Service Center.

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Workman 07390tc

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