Table of Contents
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Form No. 3359-781 Rev B
Workman
®
3300–D & 4300–D
Liquid Cooled Diesel Utility Vehicle
Model No. 07362—Serial No. 280000001 and Up
Model No. 07362TC—Serial No. 280000001 and Up
Model No. 07364—Serial No. 280000001 and Up
Model No. 07364TC—Serial No. 280000001 and Up
Register at www.Toro.com.
Original Instructions (EN)
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Table of Contents
Related Manuals for Toro 07362
Summary of Contents for Toro 07362
- Page 1 Workman ® 3300–D & 4300–D Liquid Cooled Diesel Utility Vehicle Model No. 07362—Serial No. 280000001 and Up Model No. 07362TC—Serial No. 280000001 and Up Model No. 07364—Serial No. 280000001 and Up Model No. 07364TC—Serial No. 280000001 and Up Register at www.Toro.com.
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Page 2: Introduction
Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers on the product. -
Page 3: Table Of Contents
Contents Transporting Vehicle .......... 33 Towing Vehicle........... 33 Trailer Towing ............ 33 Introduction..............2 Hydraulic Control..........34 Safety ................4 Maintenance............... 36 Safe Operating Practices ........4 Recommended Maintenance Schedule(s) ....36 Supervisor’s Responsibilities ......... 5 Service Interval Chart......... 37 Before Operating .......... -
Page 4: Safety
Safety Schematics ..............57 The TORO WORKMAN meets the requirements of SAE J2258. Supervisors, operators and service persons should be familiar with the following standards and publications: (The material may be obtained from the address shown). • Flammable and Combustible Liquids Code: ANSI/NFPA 30 •... -
Page 5: Supervisor's Responsibilities
A replacement manual is available by sending complete • Use only an approved non–metal, portable fuel model and serial number to: The Toro Company, container. Static electric discharge can ignite fuel 8111 Lyndale Avenue South, Minneapolis, Minnesota vapors in a ungrounded fuel container. - Page 6 vehicle body at all times. Never carry passengers – Avoid sudden stops and starts. Do not go from in the box or on attachments. Remember your reverse to forward or forward to reverse without passenger may not be expecting you to brake or turn first coming to a complete stop.
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Page 7: Maintenance
Such use could void Maintenance the product warranty of The TORO Company. • Before servicing or making adjustments to the • This vehicle should not be modified without the machine, stop engine, set parking brake and remove TORO Company’s authorization. -
Page 8: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 93-9852 1. Warning—read the Operator’s Manual. 2. Crushing hazard—install the cylinder lock. 93-9447 1. - Page 9 93-9449 1. Read the Operator’s 3. Add grease (9 grease Manual. points). 2. Grease every 100 hours. 115-2320 1. Warning—do not operate 4. Engine—preheat 7. Temperature level 10. Engine—run the vehicle on public streets, roads, or highways. 2. Headlights 5. Horn 8.
- Page 10 106-2353 106-2355 1. Electrical power point 1. Slow 3. Transmission—third high; no fast speed 2. Fast 106-2377 1. Locked 8. Warning—read the Operator’s Manual. 2. Differential lock 9. Entanglement hazard, shaft—keep bystander’s a safe distance from the vehicle. 3. Unlocked 10.
- Page 11 110-2599 1. Warning—read the Operator’s Manual. 2. Fire hazard—stop the engine before fueling. 3. Tipping hazard—read the Operator’s Manual, do not operate this machine unless you are trained, use caution and drive slowly when driving on slopes, slow down and turn gradually, do not exceed 20 mph (32 kph), and drive slowly over rough terrain or when carrying a full or heavy load.
- Page 12 93-9899 1. Crushing hazard—install the cylinder lock. 106-7888 Battery Symbols Some or all of these symbols are on your battery 1. Warning—read the 3. Coupler B hydraulic oil pressure 1. Explosion hazard 6. Keep bystanders a safe is 124 bar (1800 psi) distance from the battery.
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Page 13: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Rear fender Bolts, 3/8 x 1–1/4 in Mount the rear fenders. Locknut, 3/8 Support plate Wheel nut Front wheel Mount the wheels. Wheel nut Rear wheel Steering wheel... -
Page 14: Install The Wheels
Install the Wheels Parts needed for this procedure: Wheel nut Front wheel Figure 3 Wheel nut 1. Fender Rear wheel 3. Secure rear of each tail light bracket to rear of frame brackets with a 5/16 x 1 in. bolt, .344” I.D. Procedure flatwasher and locknut, as shown in Figure 3. -
Page 15: Install The Front Fenders
Install the Steering Wheel Install the Front Fenders Parts needed for this procedure: Parts needed for this procedure: Steering wheel Front fender Socket hex head bolt, #10 x 3/4” in. Washer Washer, .210 I.D. Foam seal Locknut, #10 Procedure Procedure 1. -
Page 16: Install Rops
Install ROPS Activate and Charge the Battery Parts needed for this procedure: No Parts Required ROPS frame bolt 1/2 x 3” in. Procedure Locknuts 1/2 If battery is not filled with electrolyte or activated, it must be removed from vehicle, filled with electrolyte Procedure and charged. - Page 17 Figure 10 1. Positive (+) cable Figure 9 6. Remove filler caps. Slowly add electrolyte to each 1. Battery cover 3. Battery base cell until level is up to fill ring. Install filler caps. 2. Knob Important: Do not overfill battery. Electrolyte will overflow onto other parts of the vehicle and 2.
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Page 18: Full Bed Removal
The full bed weighs approximately 325 pounds, so do not try to install or remove it by yourself. Full Bed Removal Use an overhead hoist or get the help of two or three other people. No Parts Required 6. Store cylinders in storage clips. Engage hydraulic lift lock lever on vehicle to prevent accidental extension Procedure of lift cylinders. -
Page 19: Product Overview
Product Overview The full bed weighs approximately 325 pounds, Controls so do not try to install or remove it by yourself. Use an overhead hoist or get the help of two or Note: Determine the left and right side of the machine three other people. -
Page 20: Gear Shift Lever
Worn or misadjusted brakes may result in personal injury. If brake pedal travels to within 1–1/2” of the vehicle floor board, the brakes must be adjusted or repaired. Gear Shift Lever Fully depress clutch pedal and move shift lever (@@@5) Figure 16 into desired gear selection. -
Page 21: Hour Meter
• Depress clutch pedal fully. starts. The key will move automatically to the ON position. To shut engine off, rotate key counterclockwise • Move lever fully forward for High and fully rearward to OFF position. for Low. HIGH is for higher speed driving on level, dry surfaces with light loads. -
Page 22: Specifications
If oil level was low, but adding oil does not cause light to go out when engine is restarted, turn engine off immediately and contact your local TORO distributor for assistance. To check operation of warning lights: 1. -
Page 23: Attachments/Accessories
Contact your support on a fully installed cylinder rod. Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories. Check Crankcase Oil Service Interval: Before each use or daily... -
Page 24: Fill Fuel Tank
Note: When adding oil, remove dipstick to allow proper venting, pour oil slowly and check the level often during this process. DO NOT OVERFILL. Important: When adding engine oil or filling oil, there must be clearance between the oil fill device and the oil fill hole in the valve cover as shown in Figure 24. -
Page 25: Check Cooling System
Under certain conditions, diesel fuel and fuel If the engine has been running, the pressurized, vapors are highly flammable and explosive. A hot coolant can escape and cause burns. fire or explosion from fuel can burn you and • Do not open the radiator cap when the others and can cause property damage. -
Page 26: Check Front Differential Oil
Check Torque Of Wheel Nuts Service Interval: After the first 2 hours After the first 10 hours Every 200 hours Failure to maintain proper torque of the wheel nuts could result in failure or loss of wheel and may result in personal injury. Torque the front and rear wheel nuts to 45–65 ft.-lb. -
Page 27: Check Fan Belt Tension
• Check all fluid levels and add the appropriate amount of Toro specified fluids, if any are found to be low. • Check the front of the radiator. Remove any debris Figure 29 and clean the radiator screen. -
Page 28: Driving Vehicle
Stopping Engine Note: The glow plug indicator will turn on, for an additional 15 seconds, when the switch returns to the To stop engine, rotate ignition key to OFF and engage START position. parking brake. Remove key from switch to prevent Note: Do not run starter motor more than 10 seconds accidental starting. -
Page 29: Operating Characteristics
1. Sit on operator’s seat and engage parking brake. Driver and passenger should always use the seat belts. Move shift lever to NEUTRAL position. Make sure If you are not experienced at driving the vehicle, the hydraulic lift lever is in the center position. practice driving it in a safe area away from other 2. -
Page 30: Speed
3rd high lockout switch to slow– – position. The TORO WORKMAN is equipped with a roll bar, hip restraints, seat belts and hand hold. The ROPS system (Rollover Protection System) used on the vehicle... -
Page 31: Hills
will reduce the risk of serious or fatal injury in the Slow down and shift into a lower gear before starting unlikely event of a tipover, although the system cannot up or down a hill. If you have to turn while on a hill, protect the operator from all possible injuries. -
Page 32: Using The Differential Lock
The rear cargo space is intended for load carrying purposes only, not for passengers. The bed will lower whenever the dump lever is pushed down, even when the engine is off. Using The Differential Lock Turning off the engine will NOT prevent the box from lowering. -
Page 33: Transporting Vehicle
In case of emergency, the vehicle can be towed for a tube, your Workman can tow trailers or attachments short distance. However, Toro does not recommend with a Gross Trailer Weight (GTW) up to 1500 lbs. this as a standard procedure. -
Page 34: Hydraulic Control
When towing 5th wheel attachments, like a fairway aerator, always install the ”wheely bar”(included with the 5th wheel kit) to prevent the front wheels from lifting off the ground if the towed attachments movement is suddenly impaired. Hydraulic Control The hydraulic control supplies “live” hydraulic power from the vehicle pump whenever the engine is running. - Page 35 – Fittings loose. – Fitting missing o–ring. Hydraulic fluid escaping under pressure can • Attachment does not function. have sufficient force to penetrate skin and do serious damage. Care must be used when – Quick couplers not fully engaged. connecting or disconnecting hydraulic quick –...
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Page 36: Maintenance
Maintenance If you leave the key in the ignition switch, Determine the left and right side of the machine from someone could accidently start the engine and the normal operating position. seriously injure you or other bystanders. Remove the key from the ignition before you do any maintenance. -
Page 37: Service Interval Chart
Maintenance Service Maintenance Procedure Interval • Check lines and connections. (Inspect for deterioration, damage, or loose connections.) • Replace filter canister. Every 400 hours • Check front wheel toe-out. • Visually inspect brakes for worn brake shoes. • Check the cylinder head torque. Every 600 hours •... -
Page 38: Premaintenance Procedures
• After extended operation in mud, sand, water, or similar dirty conditions, have your brakes inspected and cleaned as soon as possible. This will prevent any abrasive material from causing excessive wear. • Under frequent heavy duty operating conditions, lubricate all grease fittings. Only qualified and authorized personnel shall be permitted to maintain, repair, adjust or inspect the vehicle. -
Page 39: Jacking Vehicle
4. To store bed support, remove bed support from cylinder and insert into brackets on back of ROPS panel. 5. Always install or remove bed support from outside of bed. Do not try to lower bed with bed safety support Figure 40 on cylinder. -
Page 40: Lubrication
Lubrication Greasing Bearings and Bushings Service Interval: Every 100 hours The vehicle has grease fittings that must be lubricated regularly with No. 2 General Purpose Lithium Base Grease. If machine is operated under normal conditions, lubricate all bearings and bushings after every 100 hours of operation. -
Page 41: Engine Maintenance
Engine Maintenance General Air Cleaner Maintenance Practices Service Interval: Every 50 hours Every 200 hours • Inspect air cleaner and hoses periodically to maintain maximum engine protection and to ensure maximum service life. • Check air cleaner body for damage which could Figure 45 possibly cause an air leak. -
Page 42: Changing Engine Oil And Filter
Note: Cleaning of the used element is not recommended due to the possibility of damage to the filter media. 4. Inspect the new filter for shipping damage, checking the sealing end of the filter and the body. Important: Do not use a damaged element. 5. -
Page 43: Fuel System Maintenance
Fuel System 5. Lubricate gasket on filter canister with clean engine oil. Maintenance 6. Install filter canister by hand until gasket contacts mounting surface, then rotate an additional 1/2 turn. Fuel System Bleeding Air From Injectors Fuel Lines and Connections 1. -
Page 44: Electrical System Maintenance
Jump Starting Vehicle Electrical System Maintenance Jump starting can be dangerous. To avoid Fuses personal injury or damage to electrical components in vehicle, observe the following The fuses for the machine’s electrical system are located warnings: under the center of the dash panel. •... -
Page 45: Drive System Maintenance
Drive System rapidly than if the machine is stored in a location where temperatures are cool. Maintenance Change Front Differential Oil Battery electrolyte contains sulfuric acid which is a deadly poison and causes severe burns. Four Wheel Drive Only • Do not drink electrolyte and avoid contact with skin, eyes or clothing. -
Page 46: Adjusting High-Low Cable
must be .12 .12“ greater at the front of the tire than at the rear. Figure 56 1. Front of vehicle 3. Center to center distance Figure 55 2. .12 ± .12 inch greater than rear of tire 1. Shift arm (1st – Rev.) 3. -
Page 47: Cooling System Maintenance
Cooling System Maintenance Removing Debris From Engine Cooling System Service Interval: Before each use or daily (Clean more frequently in dirty conditions.) 1. Turn engine off. Clean engine area thoroughly of all debris. Figure 58 1. Turn buckle 2. Lift and remove radiator screen from front of radiator. - Page 48 If the engine has been running, the pressurized, hot coolant can escape and cause burns. • Do not open the radiator cap when the engine is running. • Allow engine to cool at least 15 minutes or until the radiator cap is cool enough to touch without burning hand.
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Page 49: Brake Maintenance
Brake Maintenance Belt Maintenance Adjusting Belts Inspect Brakes Service Interval: After the first 8 hours Service Interval: Every 200 hours Every 200 hours Every 400 hours Raise bed (if so equipped) and position safety support Visually inspect brakes for worn brake shoes after every on extended lift cylinder to hold up bed. -
Page 50: Controls System Maintenance
Controls System Maintenance Adjusting Accelerator Pedal 1. Position vehicle on level surface, stop engine and engage the parking brake. 2. Adjust ball joint on accelerator cable (Figure 65) to allow .100”–.250” of clearance between accelerator pedal arm and top of diamond tread floor plate Figure 64 (Figure 66), when a 25 lb. -
Page 51: Adjusting Brake Pedal
4. Adjust yoke until its holes align with hole in brake pedal pivot. Secure yoke to pedal pivot with clevis pin and cotter pin. 5. Tighten jam nuts securing yoke to master cylinder shaft. Note: The brake master cylinder must relieve pressure when properly adjusted. -
Page 52: Adjusting Parking Brake
of the floor plate diamond pattern, when an 4 lb. pedal is 1.25” ±.12” from floor. If an adjustment is force is applied to the pedal (Figure 70). required, loosen switch jam nuts and adjust up or down. Figure 70 1. -
Page 53: Hydraulic System Maintenance
Hydraulic System Maintenance Changing Transaxle / Hydraulic Fluid Service Interval: After the first 10 hours Every 800 hours 1. Position the vehicle on a level surface, stop engine, engage the parking brake and remove key from ignition switch. Figure 74 2. -
Page 54: Cleaning Hydraulic Strainer
2. Clean area around filter mounting area. Place drain pan under filter and remove filter. Figure 76 Figure 77 1. Hydraulic filter 2. Gasket 1. Hydraulic strainer 3. Lubricate new filter gasket. 5. Reinstall strainer. 4. Assure filter mounting area is clean. Screw filter on 6. - Page 55 Jumping Hydraulic System Before servicing or making adjustments to the machine, stop engine, set parking brake and remove key from the switch. Any load material must be removed from bed or other attachment before working under raised bed. Never work under a raised bed without positioning safety support on a fully installed cylinder rod.
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Page 56: Storage
Storage pressure and ease the disconnection of the quick couplers. • After completing operation, remove jumper hoses Battery Storage and connect hydraulic hoses to both vehicles. If the machine will be stored for more than 30 days, Important: Check hydraulic fluid levels, in both remove the battery and charge it fully. - Page 57 Schematics Hydraulic Schematic (Rev. A)
- Page 58 Electrical Schematic (Rev. A)
- Page 60 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfi ed with your Distributor’s service or have diffi...