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Original Instructions (EN)
Workman
®
with Bed
Model No. 07385—Serial No. 315000001 and Up
Model No. 07385H—Serial No. 315000001 and Up
Model No. 07385TC—Serial No. 315000001 and Up
Model No. 07387—Serial No. 315000001 and Up
Model No. 07387H—Serial No. 315000001 and Up
Model No. 07387TC—Serial No. 315000001 and Up
Form No. 3392-850 Rev A
HDX-D Utility Vehicle
*3392-850* A
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Table of Contents
Related Manuals for Toro 07385H
Summary of Contents for Toro 07385H
- Page 1 HDX-D Utility Vehicle with Bed Model No. 07385—Serial No. 315000001 and Up Model No. 07385H—Serial No. 315000001 and Up Model No. 07385TC—Serial No. 315000001 and Up Model No. 07387—Serial No. 315000001 and Up Model No. 07387H—Serial No. 315000001 and Up Model No.
- Page 2 You are responsible for operating the product properly and safely. You may contact Toro directly at www.Toro.com for product safety and operation training materials, accessory information, help finding a dealer, or to register your product.
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Page 3: Table Of Contents
Contents Raising the Machine..........36 Removing the Hood ..........37 Installing the Hood..........37 Safety ................4 Lubrication ...............38 Operation............... 4 Greasing the Bearings and Bushings ......38 Sound Pressure ............6 Engine Maintenance ..........40 Vibration..............6 Servicing the Air Cleaner .........40 Safety and Instructional Decals ......... 7 Changing the Engine Oil and Filter ......40 Setup ................12 Fuel System Maintenance ...........41... -
Page 4: Safety
Safety – Use extra caution when operating the vehicle on wet surfaces, at higher speeds, or with a full load. Stopping time will increase with a full load. Shift into Improper use or maintenance by the operator or owner can a lower gear before starting up or down a hill. - Page 5 • 4. Remove the starter key. Slow the machine down before starting up or down a hill. • If the engine stalls or you begin to lose momentum while Note: If the machine is on an incline, block the climbing a hill, gradually apply the brakes and slowly back wheels after getting off of the machine.
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Page 6: Sound Pressure
Whole Body • Be aware that the stability and control of the machine are reduced when the load in the cargo box is poorly • Measured vibration level = 0.3 m/s distributed. • Uncertainty Value (K) = 0.5 m/s • Carrying oversized loads in the cargo box changes the stability of the machine. -
Page 7: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 106-6755 1. Engine coolant under 3. Warning—do not touch the pressure. - Page 8 115-2282 1. Warning—read the Operator's Manual. 2. Warning—stay away from moving parts, keep all guards and shields in place. 3. Crushing/dismemberment hazard of bystanders—keep bystanders a safe distance from the vehicle, do not carry passengers in the cargo bed, keep arms and legs inside of the vehicle at all times, and use seat belts and handholds. 115-7746 1.
- Page 9 93-9879 1. Stored energy hazard—read the Operator's Manual. Battery Symbols Some or all of these symbols are on your battery 1. Explosion hazard 6. Keep bystanders a safe distance from the battery. 2. No fire, open flame, or 7. Wear eye protection; smoking.
- Page 10 106-2377 1. Locked 8. Warning—read the Operator's Manual. 2. Differential lock 9. Entanglement hazard, shaft—keep bystander's a safe distance from the vehicle. 3. Unlocked 10. Retract hydraulics 4. Hydraulic lock 11. Extend hydraulics 5. Engage 12. Transmission—high speed 6. Power take-off (PTO) 13.
- Page 11 121-6287 121-6286 1. Fill the reservoir with engine coolant to the bottom of the standpipe. 1. Read the Operator's 2. Do not add engine coolant Manual before checking to the radiator; add engine the engine coolant level. coolant to the reservoir, 93-9852 1.
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Page 12: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Install the steering wheel (TC models Steering wheel only). ROPS frame Mount the Rollover Protection System (ROPS). Bolt (1/2 inch) Check the engine oil, the –... -
Page 13: Checking The Fluid Levels
Installing the Rollover Checking the Fluid Levels Protection System (ROPS) No Parts Required Parts needed for this procedure: Procedure ROPS frame 1. Check the engine-oil level before and after the engine Bolt (1/2 inch) is first started; refer to Checking the Engine-oil Level (page 19). -
Page 14: Product Overview
Gear-shift Lever Product Overview Fully press the clutch pedal and move the shift lever (Figure Controls 6) into the desired gear selection. A diagram of the shift pattern is shown below. Note: Determine the left and right sides of the machine from the normal operating position. -
Page 15: Parking Brake
• Press the clutch pedal fully. • Move the lever fully forward for High and fully rearward for Low. High is for higher speed driving on level, dry surfaces with light loads. Low is for low-speed driving. Use this range when greater than normal power or control is required. -
Page 16: Hour Meter
Toro distributor for assistance. Turn on the switch to activate the high-flow hydraulics Check the operation of warning lights as follows: (Figure 1. -
Page 17: Specifications
Contact your Authorized Service Dealer or The seats can be adjusted before and after for operator Distributor or go to www.Toro.com for a list of all approved comfort (Figure 11). -
Page 18: Operation
Operation Note: Determine the left and right sides of the machine from the normal operating position. CAUTION Before servicing or making adjustments to the machine, stop the engine, set the parking brake, and remove the key from the switch. Remove any load material from the bed or other attachment before working under a raised bed. -
Page 19: Checking The Engine-Oil Level
engine has already ran, allow the oil to drain back down to the sump for at least 10 minutes before checking. If the oil level is at or below the Add mark on the dipstick, add oil to bring the oil level to the Full mark. Do not overfill the engine with oil. -
Page 20: Adding Fuel
Adding Fuel Using Biodiesel Fuel This machine can also use a biodiesel blended fuel of up Fuel tank capacity: 22 L (5.85 US gallons). to B20 (20% biodiesel, 80% petrodiesel). The petrodiesel Use only clean, fresh diesel fuel or biodiesel fuels with low portion should be low or ultra low sulfur. -
Page 21: Checking The Coolant Level
Checking the Coolant Level 3. If coolant is low, remove the reserve tank cap and add a 50/50 mixture of water and permanent ethylene-glycol Service Interval: Before each use or daily antifreeze. Cooling system capacity: 3.7 L (4 US qt) Note: Do not overfill the reserve tank with coolant. -
Page 22: Checking The High Flow Hydraulic-Fluid Level (Tc Models Only)
7. Start the engine and turn on the attachment. numbers.) Note: Let them run for about 2 minutes to purge air Alternate fluids: If the Toro fluid is not available, another from the system. conventional petroleum–based fluid may be used provided... -
Page 23: Checking The Torque Of The Wheel Nuts
Checking the Tire Pressure Service Interval: Before each use or daily The air pressure in the front tires is 220 kPa (32 psi) and the rear tires is 124 kPa (18 psi). Check the tire pressure frequently to ensure proper inflation. If the tires are not inflated to the correct pressure, the tires will wear prematurely. -
Page 24: Starting The Engine
5. Keep your foot off of the accelerator pedal. 6. Turn the starter switch to the On position. When the glow plug indicator light goes off, the engine is ready to start. 7. Rotate the starter key switch to the Start position. Release the key immediately when the engine starts and allow it to return to the Run position. -
Page 25: Stopping The Machine
Stopping the Machine Checking the Safety-interlock System To stop the machine, remove your foot from the accelerator pedal, press the clutch pedal, then press the brake pedal. Service Interval: Before each use or daily The purpose of the safety-interlock system is to prevent the Stopping the Engine engine from cranking or starting unless the clutch pedal is pressed. -
Page 26: Ensuring Passenger Safety
Ensuring Passenger Safety Ensuring Proper Speed Speed is one of the most important variables leading to Whenever you have a passenger riding in the machine, make accidents. Driving too fast for the conditions can cause you sure he or she is wearing the seat belt and holding on securely. to lose control and have an accident. -
Page 27: Preventing Tip Overs
Do not downshift for braking on icy or slippery surfaces (wet and cautiously as possible. Never make sharp or fast turns grass) or while going down a hill because engine braking on a hill. may cause skidding and loss of control. Shift to a lower gear If you stall or begin to lose headway while climbing a steep before starting down a hill. -
Page 28: Using The Differential Lock
If the load is positioned toward one of the sides, it will make WARNING the machine much more likely to tip over on that side. This Tipping or rolling the machine on a hill will cause is especially true when turning if the load is on the outside serious injury. -
Page 29: Towing The Machine
In case of an emergency, the vehicle can be towed for a short distance. However, Toro does not recommend this as CAUTION a standard procedure. Hydraulic fluid escaping under pressure can have... - Page 30 Using the Hydraulic-bed Lift Lever to hydraulic motor. This position must only be used on attachments with a hydraulic motor attached. Control Hydraulic Attachments Important: If used with a hydraulic cylinder • Off Position or no attachment, the On position causes the This is the normal position for the control valve when it hydraulic-fluid flow to go over a relief valve which is not being used.
- Page 31 Troubleshooting the Hydraulic Control • Difficulty in connecting or disconnecting quick couplers. The pressure not relieved (the quick coupler is under pressure). • The power steering is turning with great difficulty or it is not turning at all. – The hydraulic-fluid level is low. –...
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Page 32: Maintenance
Maintenance Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Torque the front and rear wheel nuts. After the first 2 hours • Check the condition and tension of the alternator belt. After the first 8 hours • Torque the front and rear wheel nuts. •... -
Page 33: Operating In Adverse Conditions
Maintenance Service Maintenance Procedure Interval • Change the front-differential oil. • Change the hydraulic fluid and clean the strainer. Every 800 hours • Replace the hydraulic filter. • Change the high-flow hydraulic fluid and filter (TC models only). • Change the brake fluid. •... -
Page 34: Premaintenance Procedures
Premaintenance Procedures Many of the subjects covered in this maintenance section require raising and lowering the bed. The following precautions must be taken or serious injury or death could result. WARNING Before servicing or making adjustments to the machine, stop engine, set parking brake, and remove the key from the starter switch. -
Page 35: Removing The Full Bed
Removing the Full Bed Installing the Full Bed 1. Start the engine, engage the hydraulic-lift lever, and Note: If the bed sides will be installed on the flat bed, it is lower the bed until the cylinders are loose in the slots. easier to install them before installing the bed on the machine. -
Page 36: Raising The Machine
Raising the Machine DANGER A machine on a jack may be unstable and slip off of the jack, injuring anyone beneath it. • Do not start the machine while the machine is on a jack. • Always remove the key from the switch before getting off of the machine. -
Page 37: Removing The Hood
Installing the Hood 1. Connect the lights. 2. Insert the top mounting tabs into the frame slots. 3. Insert the lower mounting tabs into the frame slots. 4. Ensure that the hood is fully engaged in the top, sides and bottom grooves. Figure 36 1. -
Page 38: Lubrication
Lubrication Greasing the Bearings and Bushings Service Interval: Every 100 hours (lubricate more frequently in heavy duty applications). The machine has grease fittings that must be lubricated regularly with No. 2 General Purpose Lithium-Base Grease. The grease fitting locations and quantities are as follows: •... - Page 39 Figure 41...
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Page 40: Engine Maintenance
Engine Maintenance Note: Inspect the element for tears, an oily film, or damage to the rubber seal. If the filter is damaged do not use it. Servicing the Air Cleaner 6. If you are replacing the safety filter, carefully slide the new filter into the filter body (Figure 42). -
Page 41: Fuel System Maintenance
Fuel System Maintenance Checking the Fuel Lines and Connections Service Interval: Every 400 hours/Yearly (whichever comes Figure 44 first) 1. Engine oil-drain plug Every 1,000 hours/Every 2 years (whichever comes first) 3. When the oil stops, install the drain plug. Inspect the fuel lines and connections for deterioration, damage, or loose connections. -
Page 42: Electrical System Maintenance
Changing the Fuel-filter Canister Electrical System Service Interval: Every 400 hours—Replace the fuel-filter Maintenance canister. 1. Drain the water from the water separator; refer to Servicing the Fuses Draining the Fuel Filter/Water Separator (page 41). 2. Clean the area where the filter-canister mounts (Figure The fuses for the electrical system are located under the 46). -
Page 43: Jump Starting The Machine
Jump Starting the Machine Connect the jumper cable to the engine or frame. Do not connect the jumper cable to the fuel system. WARNING Jump starting can be dangerous. To avoid personal injury or damage to electrical components in machine, observe the following warnings: •... -
Page 44: Servicing The Battery
Constant-velocity Boot temperatures are cool. (4-wheel drive models only) Service Interval: Every 200 hours Inspect the constant-velocity boot for cracks, holes, or a loose clamp. Contact your Authorized Toro Distributor for repair if you find any damage. -
Page 45: Adjusting The Shift Cables
Adjusting the Shift Cables Service Interval: After the first 10 hours Every 200 hours 1. Move the shift lever to the Neutral position. 2. Remove the clevis pins securing the shift cables to the transaxle-shift arms (Figure 52). Figure 53 1. -
Page 46: Checking The Front Wheel Alignment
Figure 55 1. Over-inflated tire Figure 57 Checking the Front Wheel 1. Tie rods 2. Jam nuts Alignment Service Interval: Every 400 hours/Yearly (whichever comes B. Rotate the tie rod to move the front of the tire first) inward or outward to achieve the center to center distances from front to back. -
Page 47: Cooling System Maintenance
Cooling System 5. Install the cooler and screen to the radiator. Maintenance Changing the Engine Coolant Service Interval: Every 1,000 hours/Every 2 years Removing Debris from the (whichever comes first) Cooling System Coolant type: 50/50 mixture of water and permanent ethylene-glycol antifreeze Service Interval: Before each use or daily (clean more frequently in dirty conditions). -
Page 48: Brake Maintenance
Brake Maintenance Adjusting the Parking Brake Service Interval: After the first 10 hours Every 200 hours 1. Remove the rubber grip from the parking-brake lever (Figure 62). Figure 61 Figure 62 1. Reserve tank-cap 1. Parking-brake lever 2. Grip 2. Reserve tank 2. -
Page 49: Adjusting The Brake Pedal
Adjusting the Brake Pedal Service Interval: Every 200 hours Note: Remove the font hoot to ease the adjustment procedure. 1. Remove the cotter pin and clevis pin securing the master cylinder yoke to the brake-pedal pivot (Figure 64). Figure 65 1. -
Page 50: Belt Maintenance
Belt Maintenance Controls System Maintenance Adjusting the Alternator Belt Adjusting the Accelerator Service Interval: After the first 8 hours—Check the condition and tension of the alternator Pedal belt. Every 200 hours—Check the condition and tension of 1. Position the machine on a level surface, stop the the alternator belt. -
Page 51: Adjusting The Clutch Pedal
Adjusting the Clutch Pedal Note: Adjust again if it is necessary. 6. Connect the return spring to the clutch lever. Service Interval: Every 200 hours Important: Ensure that the rod end is positioned Note: You can adjust the clutch-pedal cable at the bell squarely on the ball, not twisted, and remains housing or at the clutch-pedal pivot. -
Page 52: Hydraulic System Maintenance
Hydraulic System Maintenance Changing the Hydraulic fluid and Cleaning the Strainer Service Interval: Every 800 hours Hydraulic-fluid capacity: approximately 7 L (7.5 US qt) Hydraulic-fluid type: Dexron III ATF 1. Position the machine on a level surface, stop the engine, engage the parking brake, and remove the key from the starter switch. -
Page 53: Changing The High-Flow Hydraulic Fluid And Filter (Tc Models Only)
6. Stop the machine and check the fluid level. numbers.) 7. Verify the fluid level. Alternate fluids: If the Toro fluid is not available, another 8. Dispose of the fluid properly. conventional petroleum–based fluid may be used provided it meets the following material properties and industry specifications. -
Page 54: Hydraulic System
Raising the Cargo Box by Jumping the Hydraulic System CAUTION Before servicing or making adjustments to the machine, stop the engine, set the parking brake, and remove the key from the switch. Remove all load material that is loaded into the bed or other attachment before working under a raised bed. -
Page 55: Cleaning
13. Check and tighten all bolts, nuts, and screws. Repair or replace any part that is damaged. 14. Paint all scratched or bare metal surfaces. Paint is available from your Authorized Toro Service Dealer. 15. Store the machine in a clean, dry garage or storage area. - Page 56 Notes:...
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- Page 59 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
- Page 60 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.