Table of Contents
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Original Instructions (EN)
Workman
®
with Bed
Model No. 07385—Serial No. 401420001 and Up
Model No. 07385TC—Serial No. 401380001 and Up
Model No. 07387—Serial No. 401420001 and Up
Model No. 07387TC—Serial No. 401420001 and Up
Form No. 3421-744 Rev A
HDX-D Utility Vehicle
*3421-744* A
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Table of Contents
Related Manuals for Toro Workman HDX-D 07385
Summary of Contents for Toro Workman HDX-D 07385
- Page 1 HDX-D Utility Vehicle with Bed Model No. 07385—Serial No. 401420001 and Up Model No. 07385TC—Serial No. 401380001 and Up Model No. 07387—Serial No. 401420001 and Up Model No. 07387TC—Serial No. 401420001 and Up *3421-744* A Register at www.Toro.com. Original Instructions (EN)
- Page 2 Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Distributor or Toro Customer Service and have the model and serial numbers of your product ready.
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Page 3: Table Of Contents
Contents Servicing the Fuel Filter/Water Separator ............43 Inspecting Fuel Lines and Connections..... 43 Safety ............... 4 Electrical System Maintenance ......44 General Safety ........... 4 Electrical System Safety ........44 Safety and Instructional Decals ......5 Servicing the Fuses .......... 44 Setup .............. -
Page 4: Safety
Safety Improper use or maintenance by the operator or owner can result in injury. To reduce the potential for injury, comply with these safety instructions and always pay attention to the safety-alert symbol (Figure 2), which means Caution, Warning, or Danger—personal safety instruction. Failure to comply with the instruction may result in personal injury or death. -
Page 5: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decalbatterysymbols Battery Symbols Some or all of these symbols are on your battery. 1. - Page 6 decal105-4215 105-4215 decal106-2355 1. Warning—avoid pinch points. 106-2355 1. Slow 3. Transmission—third high; no fast speed 2. Fast decal105-7977 105–7977 1. Tank 2. Pressure decal106-2353 106-2353 1. Electrical power point...
- Page 7 decal106-2377 106-2377 1. Locked 8. Warning—read the Operator's Manual. 2. Differential lock 9. Entanglement hazard, shaft—keep bystanders a safe distance away from the machine. 3. Unlocked 10. Retract hydraulics 4. Hydraulic lock 11. Extend hydraulics 5. Engage 12. Transmission—high speed 6.
- Page 8 decal115-2047 115-2047 1. Warning—do not touch the hot surface. decal106-7767 106-7767 1. Warning—read the Operator's Manual; avoid tipping the machine; wear the seat belt; lean away from the direction the machine is tipping. decal115-2281 115-2281 1. Headlights 4. Engine—run 2. Horn 5.
- Page 9 decal115-2282 115-2282 1. Warning—read the Operator's Manual. 2. Warning—stay away from moving parts, keep all guards and shields in place. 3. Crushing/dismemberment hazard of bystanders—keep bystanders a safe distance away from the machine, do not carry passengers in the cargo bed, keep arms and legs inside of the machine at all times, and use seat belts and handholds. decal115-7741 115-7741 1.
- Page 10 decal115-7814 115-7814 decal117-2718 117-2718 decal121-6287 121-6287 1. Fill the reservoir with engine coolant to the bottom of the filler neck. decal121-6286 121-6286 1. Check the coolant level 2. Do not open or add coolant daily before use of to the radiator; doing so the machine.
- Page 11 decal121-9776 121-9776 1. Warning—read the Operator’s Manual and receive proper 4. Warning—engage the parking brake, shut off the engine, and training before operating the machine. remove the key from the key switch before walking away from the machine. 2. Warning—wear hearing protection. 5.
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Page 12: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Install the steering wheel (TC models Steering wheel only). ROPS frame Mount the Rollover Protection System (ROPS). Flange-head bolt (1/2 x 1-1/4 inches) –... -
Page 13: Installing The Rollover Protection System (Rops)
Installing the Rollover Checking the Fluid Levels Protection System (ROPS) and Tire Pressure Parts needed for this procedure: No Parts Required ROPS frame Procedure Flange-head bolt (1/2 x 1-1/4 inches) Check the engine-oil level before and after you first start the engine; refer to Checking the Procedure Engine-Oil Level (page... -
Page 14: Product Overview
Product Overview Controls Become familiar with all the controls before you start the engine and operate the machine. Note: Determine the left and right sides of the machine from the normal operating position. Control Panel g036549 Figure 6 1. Clutch pedal 3. -
Page 15: Differential Lock
Gear-Shift Lever Fully press the clutch pedal and move the shift lever (Figure 7) into the desired gear selection. A diagram of the shift pattern is shown below. g009160 Figure 7 g240581 Figure 8 Important: 1. Parking-brake lever Do not shift the transaxle to the 5. -
Page 16: Hour Meter
High-Low shifter is bumped and the gear-shift contact your Authorized Toro Service Dealer for lever is in gear. assistance. Check the operation of the warning lights as follows: 4-Wheel Drive Button Engage the parking brake. -
Page 17: Fuel Gauge
Coolant-Temperature Gauge and Tachometer Light The tachometer displays the speed of the engine (Figure 5 Figure The coolant-temperature gauge and light registers the coolant temperature in the engine and operates only Note: The white triangle indicates the desired engine when the key switch is in O position (Figure 5). -
Page 18: Passenger Handhold
Passenger Handhold The passenger handhold is located on the dashboard (Figure 10). g009815 Figure 10 1. Passenger handhold 2. Storage compartment Seat-Adjustment Lever You can adjust the seat forward and rearward for your comfort (Figure 11). g021227 Figure 11 1. Seat-adjustment lever... -
Page 19: Specifications
191 cm (75 inches) to the top of the roll bar Attachments/Accessories A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories. -
Page 20: Before Operation
Checking the Tire Pressure Operation Service Interval: Before each use or daily Before Operation Front tires air pressure specification: 220 kPa (32 psi) Before Operation Safety Tear tires air pressure specification: 124 kPa (18 psi) Important: Check the tire pressure frequently General Safety to ensure proper inflation. -
Page 21: Adding Fuel
Adding Fuel Use only clean, fresh diesel fuel or biodiesel fuels with low (<500 ppm) or ultra-low (<15 ppm) sulfur content. The minimum cetane rating should be 40. Purchase fuel in quantities that can be used within 180 days to ensure fuel freshness. •... -
Page 22: Checking The Safety-Interlock System
Checking the During Operation Safety-Interlock System During Operation Safety Service Interval: Before each use or daily The purpose of the safety-interlock system is to General Safety prevent the engine from cranking or starting, unless you press the clutch pedal. • The owner/operator can prevent and is responsible for accidents that may cause personal injury or CAUTION... - Page 23 Take extra care when hauling loads that shift easily • Use accessories and attachments approved by (e.g., liquids, rock, sand, etc.). The Toro® Company only. • Avoid starting, stopping, or turning the machine on a slope, especially with a load. Stopping while...
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Page 24: Operating The Cargo Bed
Loading and Dumping Safety Move the lever rearward to raise the cargo bed (Figure 15). • Do not exceed the gross vehicle weight (GVW) of the machine when operating it with a load in the cargo bed and/or towing a trailer; refer to Specifications (page 19). -
Page 25: Starting The Engine
result. If engine fails to start after 10 seconds, turn the key to the O position. Check the controls and starting procedure, wait 10 additional seconds, and repeat the starting operation. Engaging the 4-Wheel Drive 4-Wheel Drive Models Only To enable automatic 4-Wheel Drive, press the top of the rocker switch into the 4 position (Figure... -
Page 26: Driving The Machine
Driving the Machine Using the Differential Lock Disengage the parking brake. WARNING Fully press the clutch pedal. Tipping or rolling the machine on a hill will Move the gear-shift lever to first gear. cause serious injury. Release the clutch pedal smoothly while •... -
Page 27: Using The Hydraulic Control
Using the Hydraulic Control Using the Hydraulic Bed-Lift Lever to Control Hydraulic Attachments The hydraulic control supplies hydraulic power from • the machine pump whenever the engine runs. You Position can use the power through the quick couplers at the This is the normal position for the control valve rear of the machine. - Page 28 Troubleshooting the Hydraulic This position is similar to the L OWER QUICK ). It also directs hydraulic fluid COUPLER POSITION Control to quick coupler B, except that the lever is held in this position by a detent lever in the control panel. •...
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Page 29: After Operation
After Operation After Operation Safety General Safety • Allow the engine to cool before storing the machine in any enclosure. • Do not store the machine or fuel container where there is an open flame, spark, or pilot light, such as on a water heater or other appliance. -
Page 30: Towing A Trailer
Towing a Trailer The machine is capable of pulling trailers and attachments of greater weight than the machine itself. Several types of tow hitches are available for the machine, depending on your application. Contact your Authorized Service Dealer for details. When equipped with a tow hitch bolted onto the rear axle tube, your machine can tow trailers or attachments with a maximum gross trailer weight... -
Page 31: Maintenance
Maintenance Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Torque the front and rear wheel lug nuts. After the first 2 hours • Check the adjustment of the shift cables. • Torque the front and rear wheel lug nuts. •... - Page 32 Note: Determine the left and right sides of the machine from the normal operating position. Note: Download a copy of the electrical schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. Important: Refer to your engine owner’s manual for additional maintenance procedures.
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Page 33: Maintaining The Machine Under Special Operating Conditions
• Do not allow untrained personnel to service the governor settings. To ensure safety and accuracy, machine. have an authorized Toro distributor to check the • Before servicing or making any adjustments to the maximum engine speed with a tachometer. -
Page 34: Using The Bed Support
Using the Bed Support Important: Always install or remove the bed support from the outside of the bed. Raise the bed until the lift cylinders are fully extended. Remove the bed support from the storage brackets on the back of the ROPS panel (Figure 21). -
Page 35: Removing The Full Bed
Removing the Full Bed Installing the Full Bed Start the engine, engage the hydraulic-lift lever, Note: If you are installing the bed sides on the flat and lower the bed until the cylinders are loose bed, it is easier to install them before installing the in the slots. -
Page 36: Raising The Machine
Raising the Machine DANGER A machine on a jack may be unstable and slip off the jack, injuring anyone beneath it. • Do not start the machine while the machine is on a jack, as the engine vibration or wheel movement could cause the machine to slip off the jack. -
Page 37: Removing And Installing The Hood
Pivot the top of the hood forward and unplug the wire connectors from the headlights (Figure 28). Remove the hood. Installing the Hood Connect the lights. Insert the top mounting tabs into the frame slots (Figure 28). Insert the lower mounting tabs into the frame slots (Figure 28). -
Page 38: Lubrication
Lubrication Greasing the Bearings and Bushings Service Interval: Every 100 hours (lubricate more frequently in heavy-duty applications). Grease Type: No. 2 lithium grease Use a rag to wipe the grease fitting clean so that foreign matter cannot be forced into the bearing or bushing. - Page 39 g010359 Figure 32...
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Page 40: Engine Maintenance
Engine Maintenance Inspect the new filter for damage by looking into the filter while shining a bright light on the outside of the filter. Engine Safety Note: Holes in the filter appear as bright spots. Inspect the element for tears, an oily •... -
Page 41: Servicing The Engine Oil
Servicing the Engine Oil Note: Change the oil more frequently when operating conditions are extremely dusty or sandy. Note: Dispose of the used engine oil and oil filter at a certified recycling center. Engine-Oil Specifications Oil Type: Detergent engine oil (API SJ or higher) Crankcase Capacity: 3.2 L (3.4 US qt) when the filter is changed g028637... - Page 42 Add the specified oil to the crankcase. Responding to a Check-Engine Light Note: Engine-fault code information can be accessed by your Toro commercial products service staff only. Park the machine on a level surface. Engage the parking brake. g002373 Figure 36 Shut off the engine and remove the key.
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Page 43: Fuel System Maintenance
Changing the Fuel Filter Fuel System Maintenance Service Interval: Every 400 hours—Replace the fuel filter. Drain the water from the water separator; refer Servicing the Fuel Draining the Fuel Filter/Water Separator (page 43). Filter/Water Separator Clean the area where the filter mounts (Figure 38). -
Page 44: Electrical System Maintenance
Electrical System Maintenance Electrical System Safety WARNING CALIFORNIA Proposition 65 Warning Battery posts, terminals, and related decal115-7813 accessories contain lead and lead Figure 40 compounds, chemicals known to 1. Power outlet (10 A) 5. Lights/brake (15 A) the State of California to cause 2. -
Page 45: Servicing The Battery
Start the engine in the machine providing the jump-start. Note: Let it run for a few minutes, then start your engine. Remove the negative jumper cable first from your engine, then the battery in the other machine. Install the battery cover to the battery base. Servicing the Battery Service Interval: Every 50 hours—Check the battery-fluid level (every 30 days if... -
Page 46: Drive System Maintenance
Changing the Front Drive System Differential Oil Maintenance 4-Wheel Drive Models Only Checking the Front Service Interval: Every 800 hours (4-wheel drive models only). Differential-Oil Level Differential oil specification: Mobil 424 hydraulic 4-Wheel Drive Models Only fluid Park the machine on a level surface. Service Interval: Every 100 hours/Monthly (whichever comes first)—Check Engage the parking brake. -
Page 47: Adjusting The Shift Cables
Adjusting the Shift Cables Adjusting the High-Low Cable Service Interval: After the first 10 hours Every 200 hours Service Interval: Every 200 hours Move the shift lever to the N position. EUTRAL Remove the clevis pin securing the high-low cable to the transaxle (Figure 44). -
Page 48: Inspecting The Tires
Inspecting the Tires Torquing the Wheel Lug Nuts Service Interval: Every 100 hours Front tires air pressure specification: 220 kPa (32 Service Interval: After the first 2 hours psi) After the first 10 hours Rear tires air pressure specification: 124 kPa (18 Every 200 hours psi) Wheel lug nut torque specification: 109 to 122 N∙m... -
Page 49: Cooling System Maintenance
Cooling System Shut off the engine and remove the key. Check the coolant level inside the reserve tank Maintenance (Figure 49). Note: The coolant should be up to the bottom Cooling System Safety of the filler neck when the engine is cold. •... -
Page 50: Removing Debris From The Cooling System
Removing Debris from the Install the cooler and screen to the radiator. Cooling System Changing the Engine Service Interval: Before each use or daily—Remove Coolant debris from the engine area and radiator. (Clean it more frequently in Service Interval: Every 1,000 hours/Every 2 years dirty conditions.) (whichever comes first) Park the machine on a level surface. -
Page 51: Brake Maintenance
Brake Maintenance Checking the Brake-Fluid Level Service Interval: Before each use or daily—Check the brake-fluid level. Check the brake-fluid level before you first start the engine. Every 1,000 hours/Every 2 years (whichever comes first)—Change the brake fluid. Brake-fluid type: DOT 3 Park the machine on a level surface. -
Page 52: Adjusting The Parking Brake
g033488 Figure 57 1. Knob 3. Parking-brake lever 2. Set screw g002379 Figure 55 Rotate the knob (Figure 57) until a force of 20 to 22 kg (45 to 50 lb) is required to actuate the 1. Brake-fluid reservoir lever. Tighten the set screw when finished (Figure 57). -
Page 53: Belt Maintenance
Belt Maintenance Controls System Maintenance Adjusting the Alternator Belt Adjusting the Clutch Pedal Service Interval: After the first 10 hours—Check Service Interval: Every 200 hours the condition and tension of the Note: You can adjust the clutch-pedal cable at the alternator belt. -
Page 54: Adjusting The Accelerator Pedal
Adjusting the Accelerator Pedal Park the machine on a level surface, engage the parking brake, shut off the engine, and remove the key. Adjust the ball joint on the accelerator cable (Figure 62) to allow 2.54 to 6.35 mm (0.100 to 0.250 inch) of clearance between the accelerator pedal arm and the top of the diamond tread floor plate... -
Page 55: Converting The Speedometer
Converting the Hydraulic System Speedometer Maintenance You can convert the speedometer from mph to km/h or km/h to mph. Hydraulic System Safety Park the machine on a level surface, engage the • Seek immediate medical attention if fluid is injected parking brake, shut off the engine, and remove into skin. -
Page 56: Checking The High-Flow Hydraulic-Fluid Level
The fluid level should be between the 2 Hydraulic Fluid (Available in 5-gallon pails or marks on the dipstick. 55-gallon drums. Refer to the parts catalog or Toro If the level is low, add the appropriate fluid distributor for part numbers.) to raise the level to the upper mark;... -
Page 57: Changing The Hydraulic Fluid And Cleaning The Strainer
Shut off the engine and attachment and check for leaks. Changing the Hydraulic Fluid and Cleaning the Strainer Service Interval: Every 800 hours Hydraulic-fluid capacity: 7 L (7.5 US qt) Hydraulic-fluid type: Dexron III ATF Park the machine on a level surface, engage the parking brake, shut off the engine, and remove g002416 the key. -
Page 58: Changing The High-Flow Hydraulic Fluid And Filter
Fill the hydraulic reservoir with approximately 15 Hydraulic Fluid (Available in 5 gallon pails or 55 L (4 US gallons) of hydraulic fluid. gallon drums. See parts catalog or Toro distributor for part numbers.) Start the machine and run it at idle for about 2... -
Page 59: Raising The Cargo Bed In An Emergency
Raising the Cargo Bed in an Emergency The cargo bed can be raised in an emergency without starting the engine by cranking starter or by jumping the hydraulic system. Raising the Cargo Bed using the Starter Crank the starter while holding the lift lever in the Raise position. -
Page 60: Cleaning
Cleaning Washing the Machine The machine should be washed as needed. Use water alone or with a mild detergent. A rag may be used when washing the machine. Important: Do not use power washing equipment g019543 Figure 71 to wash the machine. Power washing equipment may damage the electrical system, loosen 1. -
Page 61: Storage
Storage for about 50 days at temperatures lower than 4°C (40°F). If the temperatures will be above 4°C (40°F), check the water level in the Storage Safety battery and charge it every 30 days. Check and tighten all bolts, nuts, and screws. •... -
Page 62: Troubleshooting
Troubleshooting Problem Possible Cause Corrective Action The quick couplers are difficult to 1. The hydraulic pressure not relieved 1. Shut off the engine, move the connector disconnect. (the quick coupler is under pressure). hydraulic-lift lever forward and backward several times, and connect the quick couplers for the fittings in the auxiliary hydraulic panel. - Page 63 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
- Page 64 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.