Nordson AltaBlue Manuals

Nordson AltaBlue Manuals

Manuals and User Guides for Nordson AltaBlue. We have 1 Nordson AltaBlue manual available for free PDF download: Customer Product Manual

Nordson AltaBlue Customer Product Manual

Nordson AltaBlue Customer Product Manual (234 pages)

Touch Adhesive Melters

Brand: Nordson | Category: Industrial Equipment | Size: 4.93 MB

Table of Contents

Table of Contents
3
Safety

10
- Safety Alert Symbols
  10
- Responsibilities of the Equipment Owner
  11
- Applicable Industry Safety Practices
  12
- Equipment Safety Information
  14
  - Equipment Shutdown
    15
    
    Relieving System Hydraulic Pressure
    15
    
    De-Energizing the System
    15
    
    Disabling the Applicators
    15
  - General Safety Warnings and Cautions
    16
  - Other Safety Precautions
    19
  - First Aid
    19
- Safety Labels and Tags
  20
Introduction

23
- Intended Use
  23
  - Electromagnetic Compatibility (EMC)
    23
  - Examples of Unintended Use
    24
- Residual Risks
  24
- Key Components
  25
  - Electrical Components
    26
  - Pump Shut-Off Valve
    27
  - Pressure Control Valves
    27
- Modes of Operation
  28
  - Heating and Heaters off (Normal Mode)
    28
  - Standby
    28
  - Fault
    28
- Gear-To-Line Capability
  28
- Melter Identification
  29
Hardware Installation and Setup

32
- Overview
  32
- Installation Requirements
  33
  - Clearances
    33
  - Ventilation
    37
  - Electrical Power
    37
  - Pump Drive Internal Filter
    38
  - Other Considerations
    38
- Unpacking the Melter
  39
- Configuring the Electrical Service
  41
  - Residual Current Circuit Breakers
    41
  - Connecting the Electrical Service
    41
- Connecting Hoses and Applicators
  43
  - To Connect Hoses
    43
  - To Connect Applicators
    49
- Connecting and Programing the Pump for Remote Control
  55
  - Wiring
    55
  - Programming
    55
- Installing Optional Equipment
  57
- Connecting a Applicator Driver, Pattern Controller, or Timer
  57
- Flushing the Melter
  57
- Disposing of Melter
  57
About the Touch Screen Display and User Interface

59
- Overview
  59
Operating the Melter

70
- Introduction
  70
  - Starting the Melter
    70
  - Filling the Reservoir
    71
  - Operating Zones
    71
  - Operating Pumps
    73
    
    Adjusting Pump RPM in Manual Mode
    74
    
    Adjusting Pump RPM in Geartoline Mode
    75
  - Using the Master Controls
    75
  - Performing Advanced System Operations
    77
    
    Running a System Diagnostic
    77
    
    Reverting Back to Factory Settings
    77
    
    Resetting the Password
    77
6-1

79
Configuring and Modifying Temperature, Pump and Melter Settings

79
- Overview
  79
  - Manage Temperature Settings
    81
  - Manage Pump Settings
    82
  - Managing System Settings
    83
Service

88
- Relieving System Pressure
  88
  - Through the Applicators
    88
  - Through the Melter Drain Valves
    89
- Preventive Maintenance Schedule
  90
- Locking out the Motor Drives
  91
- External Cleaning
  91
- Changing the Material Type
  92
- Detaching the Exterior Panels
  92
- Fan and Air Filter
  92
- Motor and Gear Box
  93
  - Changing the Motor Lubricant
    93
    
    Lubricant Changing Interval
    93
    
    Lubricant Capacity
    93
    
    Lubricant Selection
    93
  - Replacing a Motor or Coupling
    94
- Pump
  96
  - Tightening the Pump Screws
    96
  - Tightening the Pump Gland Bolt
    97
  - Replacing a Pump
    98
- Filter Cartridge
  102
  - To Replace the Filter Cartridge
    102
- Filter Service Kit
  103
- Pressure Control Valve
  104
  - To Replace the Pressure Control Valve
    104
- Pressure/Circulation Control Valve Service Kit
  105
- Cleaning the Tank
  106
  - Draining Material from the Tank
    106
  - Cleaning the Tank by Hand
    106
  - Tightening the Fixing Screws
    106
- Main PCA Board
  107
  - To Replace the Main PCA Board
    107
- Maintenance Record Form
  110
Troubleshooting

113
- Safety
  113
- Troubleshooting Quick-Checks
  114
- Returning the Melter Setup to Factory Settings
  114
- Running and Saving Melter Diagnostics
  114
- Returning the Customer SD Card Back into the Melter
  115
- Touch Screen Alerts and Faults
  116
  - About Touch Screen Messages
    116
    
    Pump and Zone Alerts/Faults
    116
    
    System Alerts
    117
    
    System Faults
    118
- Motor Drive Faults
  119
- Troubleshooting Tables
  124
  - Melter Not Functioning
    124
  - One Channel (Heating Zone) Does Not Heat
    124
- Troubleshooting Pump
  125
  - No Material (Pump Does Not Rotate)
    125
  - No Material (Motor Rotating)
    126
  - Too Little Material
    126
  - Material Pressure too High
    127
  - Material Pressure too Low
    127
  - Material Residue in Tank
    128
  - Material Hardens in Tank
    128
  - Others
    128
Parts

130
Technical Data

221
- General Data
  221
- Temperatures
  221
- Electrical Data
  222
- Mechanical Data
  223
  - One/Two and Three/Four Pump Melters
    223
- Electrical Schematics
  223
- Hydraulic Schematic
  224
- Calculating Melter Power Requirements (Including Heater Specifications
  226

Advertisement

Advertisement

Related Products

Nordson Categories

Paint Sprayer Industrial Equipment Dispenser Controller Water Pump

More Nordson Manuals