Motion Control Engineering Motion 4000 Manuals

Manuals and User Guides for Motion Control Engineering Motion 4000. We have 1 Motion Control Engineering Motion 4000 manual available for free PDF download: Manual

Motion Control Engineering Motion 4000 Manual (459 pages)

Traction Elevator Controller

Brand: Motion Control Engineering | Category: Controller | Size: 15 MB

Table of Contents
7
Section 1. Motion 4000 Traction Elevator Control

21
- In this Section
  
  21
- Motion 4000 Traction Elevator Control Overview
  
  22
- System Features
  
  23
- System Component Descriptions
  
  25
  - Controller Circuit Boards
    25
  - Hand-Held User Interface
    26
  - Car
    26
    
    Landing and Positioning
    26
    
    Cartop Box
    27
    
    Load Weigher
    27
  - Hoistway
    28
    
    Motion 4000 Specific Traveler Cable
    28
- Operating Mode Descriptions
  
  29
  - Normal Operation
    29
  - Inspection Operation
    29
    
    Cartop Inspection
    29
    
    Mode Entry
    29
    
    Hoistway Access Inspection
    30
    
    In Car Inspection
    30
    
    Machine Room Inspection
    30
    
    Mode Entry
    30
  - Attendant Operation
    31
    
    Mode Entry
    31
  - Independent Service
    31
  - Sabbath Operation
    32
  - Emergency Medical Operation
    32
  - Hospital Service
    33
  - Seismic Operation
    33
    
    Mode Exit
    33
    
    Modifiers
    33
  - Fire Service Operation
    34
  - Emergency Power Operation
    34
    
    Generator Backup
    34
    
    TAPS Backup
    34
  - Car Recall
    35
  - Capture for Test
    35
  - Test Mode
    35
- Monitoring and Control Options
  
  36
Section 2. Installation

39
- In this Section
  
  39
- Safety
  
  40
  - Personal Safety
    40
  - Equipment Safety
    41
- Preparation
  
  41
  - Electrical Noise
    42
    
    Emi/Rfi
    42
  - Recommended Tools and Test Equipment
    42
- MCE Wiring Prints
  
  43
  - Drawing Number Format
    43
  - Nomenclature
    43
    
    Power Nomenclature
    43
- Controller Installation
  
  44
  - Controller Wiring Guidelines
    45
  - Proper Ground
    45
  - Check for Shorts to Ground
    47
- AC Power Connections
  
  48
  - Brake Module
    48
  - Power Check
    48
- Motor, Brake, and Encoder Connection
  
  49
  - Motor Connection
    49
    
    Insulation Breakdown Test
    49
    
    Motor Wiring
    49
    
    MRL or Extended Motor Cables
    49
  - Brake Connection
    50
    
    Brake Module
    50
    
    Standard Brake
    50
  - Brake Mechanics
    50
  - Velocity Encoder Installation and Wiring
    51
    
    Encoder Wiring
    51
- Emergency Brake Installation
  
  52
  - Resetting the Rope Gripper
    52
- Initial Power up
  
  52
  - Often Used Procedures
    53
    
    How to Check Car Speed
    53
    
    How to Place the Car on Automatic Mode Fault Bypass
    53
    
    How to Place the Car on Inspection Mode Fault Bypass
    53
    
    How to Access/Set the F7 Parameters
    54
    
    How to Change Magnetek Drive Parameter Settings
    54
    
    How to Change TORQMAX F5 Drive Parameter Settings
    54
    
    How to Reset Excessive Faults
    54
    
    Important
    54
- Auto Tuning and Encoder Data Loading
  
  55
  - Torqmax/Keb F5 Drive Introduction
    55
    
    Digital Operator
    55
    
    Clear Error
    56
    
    Keypad Operation
    56
    
    Check Control Mode
    58
    
    Check Correct Motor/Control
    58
    
    Drive Motor/Encoder Setup Overview
    58
    
    Torqmax/Keb Drive Operation Overview
    58
    
    Auto-Tuning AC Induction Motors to the F5 Drive
    59
    
    Learn or Enter Motor or Encoder Data
    59
    
    Manual Induction Motor Parameter Entry
    60
    
    The Drive Manual
    60
    
    Learning Encoder Data from PM Machines
    61
    
    Loading Data from PM AC Encoder to the F5 Drive
    61
    
    Setting the Drive to Run Mode
    61
  - Magnetek AC Drive Introduction
    62
    
    Clear Fault
    62
    
    Digital Operator
    62
    
    Keypad Operation
    62
    
    Magnetek Drive Operation Overview
    63
    
    Operator (HPV 900II)
    63
    
    Operator (HPV600/600PM/900/900PM)
    63
    
    Cover (HPV 900/900PM)
    64
    
    Drive Motor/Encoder Setup Overview
    64
    
    Auto-Tuning AC Motors to the Magnetek Drive
    65
    
    Determining System Inertia
    65
    
    The Drive Manual
    65
    
    Tuning Motor Flux Saturation Curve (HPV 600/900/900II Only)
    65
    
    Tuning Motor No-Load Current (HPV 600/900/900II Only)
    65
    
    Tuning Motor Rated RPM (HPV 600/900/900II Only)
    65
- Set up for Construction Operation
  
  66
  - Minimal Requirements
    66
    
    Jumper Requirements
    66
    
    Bypassing Faults on Inspection
    67
    
    Resolving Faults
    67
  - Speed and Acceleration Control
    68
  - Required Drive Parameter Settings
    69
    
    Torqmax F5 AC Drive Parameters
    69
    
    Magnetek AC Drive Parameters
    74
  - Required Controller Parameter Settings
    82
    
    Acceleration and Deceleration Rates
    82
    
    Curves Used for Operating Speeds
    82
    
    Change
    83
    
    Changing Parameters
    83
    
    Important
    83
    
    Move Back
    83
    
    Next
    83
    
    Saving Changes
    83
    
    Select
    83
    
    The F7 Menu
    83
    
    Controller Motion Parameters
    84
  - Using Inspection Stations to Run
    85
    
    Align Encoder (Magnetek)
    85
    
    Encoder Polarity (KEB, Torqmax)
    85
    
    Hpv 600/900/900Ii
    85
    
    Hpv 600Pm
    85
    
    Brake Basics
    86
    
    Hpv 900Pm
    86
    
    Verify Motor Speed, Keb/Torqmax
    87
    
    Verify Motor Speed, Magnetek
    87
    
    Temporary Run Box Hookup
    88
- Prepare for Inspection Operation
  
  89
  - Hoistway Safety String
    90
  - Cartop Safety String
    90
  - Hoistway Switches
    90
    
    Ls-Edge
    90
    
    Virtual/Physical/Unused
    90
  - Seismic Equipment
    91
- Running on Inspection Mode
  
  92
  - Controller Power up
    92
    
    Bypassing Faults on Inspection
    93
- Finishing Installation
  
  93
- Landing/Positioning System
  
  94
  - Ls-Edge
    94
    
    Tape Installation
    95
  - Top and Bottom Hangers
    96
  - Tape Detector Switch
    97
  - Tape Hanging
    97
  - Tape Tension
    98
  - Sensor Installation
    98
  - Sensor Alignment
    99
  - Door Zone, Terminal, and ETS Magnets
    99
    
    Top Terminal and ETS Magnets
    101
    
    Bottom Terminal and ETS Magnets
    102
    
    Electrical Connection
    103
    
    Indicators
    104
    
    Parameter Settings
    104
    
    Permanent Magnet Attachment
    104
  - Elgo
    105
    
    Recommendations
    106
    
    Safety String Connection Information
    106
    
    Installation
    107
    
    Hanging Tape
    108
    
    Tape End Pieces
    108
    
    Sensor Mounting
    110
    
    Hoistway Learn, Elgo
    115
    
    Periodic Maintenance Required
    115
    
    Left to Right Rail Side Reversal
    116
- Door Operator and Door Peripherals
  
  119
  - Door Safety Equipment
    119
  - Door Switches
    119
  - Car Operating Panels, Position Indicators, and Peripherals
    119
  - Fire Service Peripherals
    119
  - Duplex Connection between Controllers
    120
  - Hall Calls, Position Indicators, and Peripherals
    120
    
    CE Position Indicators
    120
- Adjust Brake to 125% of Full Load
  
  121
- Traction Auxiliary Power Supply
  
  121
- Installation Review
  
  122
Section 3. Final Adjustments

123
- In this Section
  
  123
- Basic Service Parameters
  
  124
- Learning Floor Levels & Counterweight Position
  
  124
  - ELGO Encoded Magnetic Tape
    125
    
    Learn
    125
    
    Exit F6 Menu on the Hand-Held or Place F6 Switch down on the HC-MPU Board
    126
    
    Fill
    126
    
    Offset
    126
    
    Slowdown Learn, ETS Placement, Elgo
    126
  - LS-EDGE Steel Tape
    127
    
    Hoistway Learn, LS-EDGE
    127
    
    Parameter Settings
    127
    
    Synopsis
    127
    
    Offset
    128
    
    Slowdown Learn, ETS Placement
    128
    
    Position Adjustments
    129
  - Adjusting Floor Heights
    129
  - Door Zone Verification
    129
- Car and Counterweight Balance
  
  130
- Setting Motion/Position Parameters
  
  131
  - Often Used Procedures
    131
    
    How to Check Car Speed
    131
    
    How to Place the Car on Automatic Mode Fault Bypass
    131
    
    How to Place the Car on Inspection Mode Fault Bypass
    131
    
    How to Access/Set the F7 Parameters
    132
    
    How to Reset Excessive Faults
    132
    
    Important
    132
    
    How to Register Calls from the Controller
    133
- Setting up Performance Curves
  
  134
  - Acceleration and Deceleration Rates
    134
    
    Curves Used for Operating Speeds
    134
    
    Profile Parameters
    135
  - Typical Speed Profile Settings
    136
  - Adjust for Drive Response
    137
    
    Tuning
    138
  - Verify One Floor Run Operation
    138
  - Verifying Contract Speed Operation
    139
    
    Keb/Torqmax
    139
    
    Magnetek
    139
- Additional Adjustment
  
  140
  - Tuning (Magnetek)
    140
    
    Determining System Inertia (All Magnetek)
    140
    
    Tuning Motor Flux Saturation Curve (HPV 600/900/900II)
    140
    
    Tuning Motor No-Load Current (HPV 600/900/900II)
    140
    
    Tuning Motor Rated RPM (HPV 600/900/900II)
    140
    
    Adjustment Problems
    141
    
    Brake Coordination
    141
    
    Loss of Control During Acceleration
    141
    
    Relevel Operation
    141
    
    Run Tests
    141
    
    Speed Changes Felt Excessively in Car
    141
    
    Car Oscillates at Contract Speed
    142
    
    Car Overshoots or KEB E.OL/E.OP or MAG Mtr Overload/Overvolt Flt
    142
- Placing Calls from the Controller
  
  143
  - If the Car Opens a Final Limit
    143
  - If the Car Does Not Leave a Landing
    144
- Load Testing AC Drives
  
  144
  - Trouble Slowing with a Full Load
    144
  - Electrical Noise
    145
- Load Weigher
  
  146
  - Analog Voltage or Relay Closure
    146
  - Installing the Sensors
    147
    
    Installation with 2 to 1 Roping
    148
  - Installing the Control Unit
    149
    
    Analog Weigher Output Wiring
    150
    
    Relay Closure Output Wiring
    150
  - Controls Overview
    150
    
    Menu Order
    150
  - Calibration
    151
    
    Manual Calibration with Weights
    151
    
    Relay Setup
    152
    
    Controller Parameters
    153
  - Auto-Zero Calibration
    154
  - Analog Weigher Additional Calibration
    154
    
    Verifying Empty Car Weight for Analog Weighers
    154
  - Troubleshooting
    155
- Final Tests
  
  156
  - Often Used Procedures
    156
    
    How to Check Car Speed
    156
    
    How to Access/Set the F7 Parameters
    157
    
    How to Place the Car on Automatic Mode Fault Bypass
    157
    
    How to Place the Car on Inspection Mode Fault Bypass
    157
    
    Important
    157
    
    How to Reset Excessive Faults
    158
  - Safety String Test
    158
    
    SAFC Safety String Test
    158
    
    SAFH Safety String Test
    158
  - Motor Contactor Proofing Test
    158
    
    Car in Motion
    158
    
    Car Stopped at Floor
    158
  - Brake Contactor Proofing Test
    159
    
    Car in Motion
    159
    
    Car Stopped at Floor
    159
  - Directional Limits Test
    159
    
    Down Direction Limit Test
    159
    
    Up Direction Limit Test
    159
  - Final Limit Tests
    160
    
    Lower Final Limit Test
    160
    
    Upper Final Limit Test
    160
  - Buffer Tests
    161
    
    (Car) Buffer Test
    161
    
    Traction Loss Detection (Slip)
    161
  - Inspection Overspeed Test
    162
  - Contract Overspeed Test
    162
  - Leveling Overspeed Test
    162
  - Normal and Emergency Terminal Switch Tests
    163
    
    Outer NTS Delta High Speed Test
    163
    
    Outer NTS Delta Low Speed Test
    163
    
    Continued NTS/ETS Testing
    164
    
    ETS Testing
    164
    
    ETSL Testing
    164
  - Electrical Governor Test
    164
    
    Ascending Car Overspeed Test
    165
  - Safety Tests
    165
    
    Car Safety Test
    165
    
    Counterweight Safety Test
    166
  - Emergency Brake Test - Unintended Motion, Rope Brake
    166
    
    Discrete Brakes - no Brake Module
    166
    
    System with Brake Module
    167
  - Emergency or Standby Power Operation
    174
    
    Mainline Disconnect Verification
    174
    
    TAPS and Controller Operation Verification
    174
    
    Traction Auxiliary Power Supply Test
    174
    
    Backup Generator Power Test
    175
- Final Adjustment
  
  177
Section 4. User Interface

179
- In this Section
  
  179
- The HC-MPU Main Processor Unit
  
  181
- Access Security
  
  183
  - Password
    183
- Setting Parameters to Default Values
  
  183
- Diagnostic Mode
  
  184
  - LCD Format
    184
  - Troubleshooting Example
    186
- F1: Program Mode
  
  189
  - General Description of Program Mode
    189
    
    Changing Parameters
    189
    
    Saving Changes
    189
    
    Restoring Original Values before Saving
    190
    
    Step-By-Step Example
    190
    
    Viewing Options Within a Menu
    190
  - Basic Features Menu
    191
  - Fire Service Menu Options
    194
  - Door Operation Menu Options
    196
  - Timer Menu Options
    201
  - Gongs/Lanterns Menu
    203
  - Spare Inputs Menu
    204
    
    Viewing and Assigning Spare Inputs
    204
  - Spare Outputs Menu
    213
    
    Viewing and Assigning Spare Outputs
    213
  - Extra Features Menu Options
    220
  - Additional Car Options
    227
- F2: External Memory Mode
  
  228
  - Example
    228
- F3: System Mode
  
  231
  - Building Security Menu
    231
    
    Programming and Viewing the Security Codes
    232
    
    Viewing the Building Security Menu
    232
  - Controller System Menu
    233
  - Passcode Request Menu
    234
    
    Entering the Passcode
    234
    
    Activating the Passcode
    235
  - Load Weigher Thresholds
    235
    
    Adjusting Thresholds
    236
    
    Analog Load Weigher Learn Function
    236
    
    To Adjust Thresholds
    236
- F4: Messages and Floor Labels
  
  239
- F5 Menus
  
  240
  - Controller Utilities
    241
    
    Car Call Registration
    241
    
    Date/Time, View / Adjust
    241
    
    Additional Information
    242
    
    View Event Log
    242
    
    Clear Event Log
    243
    
    Default TC-MPI Parameters
    243
    
    MPI Diagnostic Menu
    244
    
    MPI-A Diagnostics
    245
    
    MPI-B Diagnostics
    253
    
    MPI-C Diagnostics
    262
    
    EDG Diagnostics
    271
    
    System CAN Bus
    289
  - Monitoring and Reporting Menu
    290
    
    Diagnostics, Refresh, Reset
    291
  - Terminal Limit Utilities Menu
    293
    
    ETS Position Locator
    293
    
    Perform Terminal Tests
    293
    
    Terminal Switch Learn
    293
  - FCL Brake Unit Utilities Menu
    294
    
    Default TC-FCL Parameters
    294
    
    FCL Adjustment Menu
    294
    
    FCL Diagnostic Menu
    294
    
    FCL Power Data Menu
    294
- F6: Hoistway Learn Operations
  
  295
  - ELGO Encoded Magnetic Tape
    295
  - LS-EDGE Steel Tape
    295
  - Adjusting Floor Heights
    295
- F7: Parameters Adjust
  
  296
  - Important
    296
  - Changing Parameters
    296
    
    Change
    296
    
    Move Back
    296
    
    Next
    296
    
    Select
    296
  - Saving Changes
    296
  - Controller Parameter/Drive Parameter Interaction
    297
  - Using ID Numbers for Direct Parameter Access
    298
    
    Bottom Access Distance, 65
    304
    
    Floor Heights
    304
    
    Top Access Distance, 66
    304
    
    Counterweight Position, 67
    305
    
    Directional Limit Distance, 68
    305
    
    Terminal Switch Options, 69 - 74
    305
  - Speed Related Parameters
    307
    
    UETS Delta Distance, 77
    307
    
    UETS Distance, 76
    307
    
    UETS Speed, 75
    307
  - UETS Delta Speed, 78
    307
  - Reduced Stroke Buffers
    307
  - Normal Terminal Switch Parameter Explanations
    308
    
    UNTS1 Delta Distance, 81
    309
    
    UNTS1 Delta High Speed, 83
    309
    
    UNTS1 Delta Low Speed, 82
    309
    
    UNTS1 Speed, 79
    309
    
    Unts2, 3, 4, 5
    309
    
    DETS Delta Distance, 106
    310
    
    DETS Delta Speed, 107
    310
    
    DETS Speed, 104
    310
    
    DNTS1 Delta Distance, 110
    310
    
    DNTS1 Delta High Speed, 112
    310
    
    DNTS1 Delta Low Speed, 111
    310
    
    DNTS1 Distance
    310
    
    DNTS1 Speed, 108
    310
    
    Brake Hold Delay, 135
    311
    
    Brake Pick Delay, 133
    311
    
    Speed Pick Delay, 134
    311
    
    Brake Drop Delay, 136
    312
    
    Danger Slew Slope, 143
    312
    
    Drive Disable Delay, 138
    312
    
    Profile Advance, 140
    312
    
    Slew Filter, 144
    312
    
    Speed Hysteresis Delay, 139
    312
    
    Standard Slew Slope, 142
    312
    
    Auxiliary Speed, 153
    313
    
    Backup Power Speed, 154
    313
    
    Contract Overspeed, 145
    313
    
    Earthquake Speed, 152
    313
    
    High Speed, 150
    313
    
    Hoist Motor Speed, 148
    313
    
    Inspection Overspeed, 146
    313
    
    Inspection Speed (Normal), 155
    313
    
    Intermediate Speed, 151
    313
    
    Leveling Overspeed, 147
    313
    
    Correction Speed, 157
    314
    
    Inspection Speed (Reduced), 156
    314
    
    Leveling Dead Zone Distance, 163
    314
    
    Leveling Distance, 160
    314
    
    Proximity Distance, 162
    314
    
    Re-Leveling Distance, 161
    314
    
    Re-Leveling Speed, 159
    314
    
    Standard Roll Jerk, 166
    314
    
    Standard Start Jerk, 165
    314
    
    Standard Stop Jerk, 167
    314
    
    Standard Deceleration, 169
    315
- In this Section
  
  341
Section 5. Troubleshooting

341
- Status and Error Messages
  341
- Duplexing
  360
- Dispatching Algorithm
  360
- Hardware Connections
  360
- PC Board Quick References
  361
- HC-CHP CAN Hub and Power Supply Board
  362
- Connectors
  362
- Jumpers
  362
- Test Points
  362
- Indicators
  363
- Switches
  363
- Dip 4
  363
- HC-CTL Control Board
  364
- HC-MPU Main Processor Board
  373
- HC-MPU Battery
  375
- HC-RDR Rear Door Board
  376
- Switches
  376
- Jumpers
  376
- Relays
  376
- HC-UIO Universal Input/Output Board
  380
- Switches
  380
- Jumpers
  380
- Test Points
  380
- Indicators
  381
- Terminals
  381
- Call Inputs and Outputs
  381
- HC-UIO DIP SW1 Switches 7, 8 and 9 Settings
  382
- HC-UIO Used for Calls
  382
- Hospital Emergency Operation I/O
  382
- Spare Inputs and Outputs
  383
- ICE-COP-2 Car Panel Interface Board
  384
- Installation Instructions
  384
- Normal Operation
  385
- ICE-COP-2 Board Details
  385
- S2 Switches
  385
- MC-CPI Car Panel Interface Board
  388
- Installation Instructions
  388
- Before Applying Power
  392
- MC-LSI Landing System Interface Board
  393
- LSI Connections
  393
- SC-3HN Three Input Serial Hall Call Node Board
  394
- Call Bus Conditions
  394
- General Installation
  394
- Addressing and CAN Bus Termination
  396
- Riser Assignment
  396

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Motion Control Engineering Motion 4000 Manuals

Motion Control Engineering Motion 4000 Manual (459 pages)

Table of Contents

Section 1. Motion 4000 Traction Elevator Control

In this Section

Motion 4000 Traction Elevator Control Overview

System Features

System Component Descriptions

Operating Mode Descriptions

Monitoring and Control Options

Section 2. Installation

In this Section

Safety

Preparation

MCE Wiring Prints

Controller Installation

AC Power Connections

Motor, Brake, and Encoder Connection

Emergency Brake Installation

Initial Power up

Auto Tuning and Encoder Data Loading

Set up for Construction Operation

Prepare for Inspection Operation

Running on Inspection Mode

Finishing Installation

Landing/Positioning System

Door Operator and Door Peripherals

Adjust Brake to 125% of Full Load

Traction Auxiliary Power Supply

Installation Review

Section 3. Final Adjustments

In this Section

Basic Service Parameters

Learning Floor Levels & Counterweight Position

Car and Counterweight Balance

Setting Motion/Position Parameters

Setting up Performance Curves

Additional Adjustment

Placing Calls from the Controller

Load Testing AC Drives

Load Weigher

Final Tests

Final Adjustment

Section 4. User Interface

In this Section

The HC-MPU Main Processor Unit

Access Security

Setting Parameters to Default Values

Diagnostic Mode

F1: Program Mode

F2: External Memory Mode

F3: System Mode

F4: Messages and Floor Labels

F5 Menus

F6: Hoistway Learn Operations

F7: Parameters Adjust

In this Section

Section 5. Troubleshooting

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