Genie GS-3246 Manuals

Manuals and User Guides for Genie GS-3246. We have 14 Genie GS-3246 manuals available for free PDF download: Service And Repair Manual, Service Manual, Maintenance Manual, Operator's Manual

Genie GS-3246 Service And Repair Manual (343 pages)

Scissor Lifts

Brand: Genie | Category: Lifting Systems | Size: 19 MB

Introduction

2
Safety Rules

7
- Table of Contents
  9
- April
  12
- Gs-1530 / Gs
  14
Specifications

17
Repair Procedures

31
- Introduction
  31
Platform Controls

33
- Circuit Board
  35
- Joystick
  36
- Platfrom Controls Alarm
  36
- Platform Emergency Stop Button
  37
Ground Controls

38
Hydraulic Tank

68
Hydraulic Pump

69
- How to Remove the Hydraulic Pump
  70
Manifolds

72
Steer Axle Components

90
- Yoke and Drive Motor
  90
- Steer Cylinder
  91
- Steer Bellcrank
  92
Non-Steer Axle Components

93
- Drive Brake
  93
Brake Release Hand Pump Components

94
Scissor Components

95
- Scissor Assembly, GS-1530 and GS-1532
  96
- Scissor Assembly, GS-1930 and GS-1932
  102
- Scissor Assembly, GS-2032 and GS-2046
  110
- Scissor Assembly, GS-2632 and GS-2646
  117
- Scissor Assembly, GS-3232 and GS-3246
  125
- Scissor Assembly, GS-4047
  134
- Scissor Arm Wear Pads
  142
- Platform Height Sensor
  144
- Lift Cylinder
  146
- Pressure Transducer
  157
- Platform Overload System
  159
- Platform Overload Recovery
  164
Platform Components

166
- Platform
  166
- Platform Extension Deck
  167
Battery Charger

168
- Selecting a Charge Profile
  169
Diagnostics

171
- Introduction
  171
- GCON I/O Map Without Load Sense (All Machines Except GS-3232)
  174
- GCON I/O Map with Load Sense (All Machines Except GS-3232)
  175
- GCON I/O Map Without Load Sense GS-3232 Only)
  176
- GCON I/O Map with Load Sense (GS-3232 Only)
  178
- Operation Indicator Codes (OIC)
  180
- Diagnostic Trouble Codes (DTC)
  180
- Troubleshooting "HXXX" and "PXXX" Faults
  181
- Fault Inspection Procedure
  182
- Type "HXXX" Faults
  184
- Type "PXXX" Faults
  188
- Type "UXXX" Faults
  189
- Type "FXXX" Faults
  192
- Type "CXXX" Faults
  195
- Battery Charger
  197
  - Charger Fault Codes
    198
  - Charger Error Codes
    199
Schematics

203
- Introduction
  203
- Electrical Component and Wire Color Legends
  204
- Wiring Diagram Ground and Platform Controls
  206
- Limit Switch Legend
  207
- Electrical Symbol Legend
  208
- Hydraulic Symbols Legend
  209
Hydraulic Schematics

210
Electrical Schematics - ANSI / CSA Models

220
Electrical Schematics - CE and Australia Models

273

Genie GS-3246 Service And Repair Manual (335 pages)

Scissor lifts

Brand: Genie | Category: Boom Lifts | Size: 17 MB

Genie GS-3246 Service Manual (298 pages)

Brand: Genie | Category: Scissor Lifts | Size: 13 MB

Introduction

2
Checklist a Procedures

28
- Inspect the Manuals and Decals
  28
- Perform Pre-Operation Inspection
  29
- Perform Function Tests
  29
- Perform 30 Day Service
  30
- Grease the Steer Yokes
  30
Checklist B Procedures

31
Checklist C Procedures

51
- Test the Platform Overload System (if Equipped)
  51
- Replace the Hydraulic Tank Breather Cap - Models with Optional Hydraulic Oil
  53
Checklist D Procedures

54
- Check the Scissor Arm Wear Pads
  54
- Replace the Hydraulic Tank Return Filter Element
  57
Checklist E Procedure

58
- Test or Replace the Hydraulic Oil
  58
Platform Controls

62
- Circuit Boards
  62
- Controller Adjustments
  64
- Software Configuration
  69
- Outrigger ECM
  74
- Outrigger Controls Software Update
  77
Platform Components

94
- Platform
  94
- Platform Extension
  95
Scissor Components

96
Ground Controls

139
- Manual Platform Lowering Cable
  139
- Level Sensors
  140
Hydraulic Pump

146
Hydraulic Tank

161
Steer Axle Components

162
- Yoke and Drive Motor
  162
- Steer Cylinder
  163
- Steer Bellcrank
  164
Non-Steer Axle Components

165
- Drive Brake
  165
Brake Release Hand Pump Components

166
Outrigger Components

167

Genie GS-3246 Service Manual (236 pages)

Brand: Genie | Category: Lifting Systems | Size: 7 MB

Introduction

2
Scheduled Maintenance Procedures

21
- Pre-Delivery Preparation Report
  22
- Maintenance Inspection Report
  25
Checklist a Procedures - Rev B

26
- Perform Pre-Operation Inspection
  26
- Perform Function Tests
  26
- Perform 30 Day Service
  27
- Grease the Steer Yokes
  27
Checklist B Procedures - Rev C

28
Checklist C Procedure - Rev C

39
- Check the Scissor Arm Wear Pads
  39
Checklist D Procedure - Rev a

40
- Test or Replace the Hydraulic Oil
  40
Platform Controls - Rev B

42
- Circuit Boards
  43
- Joystick Controller
  43
- Controller Adjustments
  45
- Software Configuration
  53
Platform Components - Rev a

56
- Platform
  56
- Platform Extension
  57
Scissor Components - Rev a

58
- Scissor Assembly, GS-2046
  59
- Scissor Assembly, GS-2646
  65
- Scissor Assembly, GS-3246
  73
- Lift Cylinder
  82
Ground Controls - Rev B

86
Hydraulic Pump - Rev a

98
- Function Pump
  98
Function Manifold - Rev B

100
Hydraulic Tank - Rev a

120
- Hydraulic Tank
  120
Steer Axle Components - Rev a

121
- Yoke and Drive Motor
  121
- Steer Cylinder
  123
- Steer Bellcrank
  124
Non-Steer Axle Components - Rev a

125
- Drive Brake
  125
Brake Release Hand Pump Components - Rev a

126
- Brake Release Hand Pump Components
  126
  - Fault Code Chart (after Serial Number 17407) - Rev a
    129
- Chart 1
  130
- All Functions will Not Operate - Rev a
  130
- Pump Motor will Not Operate - Rev a
  132
- All Functions Inoperative, Power Unit Starts and Runs - Rev a
  134
- Ground Controls Inoperative
  135
- Platform Controls Inoperative
  136
- Platform up Function Inoperative - Rev a
  137
- Platform down Function Inoperative - Rev a
  138
- Steer Left Function Inoperative - Rev a
  140
- Electrical Schematic
  157
- Platform Controls Wiring Diagram
  162
- Electrical Schematic
  170
- Electrical Schematic
  171
- Electrical Schematic
  172
- Electrical Schematic
  174
- Electrical Schematic
  176
- Electrical Schematic
  178
- Electrical Schematic
  179
- Electrical Schematic
  180
- Electrical Schematic
  182
- Electrical Schematic
  183
- Electrical Schematic
  184
- Hydraulic Schematic GS-2046 and GS-2646
  219
- Hydraulic Schematic GS-2046 and GS-2646
  220
- Hydraulic Schematic, GS-2046 and GS-2646
  221

Genie GS-3246 Service Manual (236 pages)

Scissor Lifts

Brand: Genie | Category: Lifting Systems | Size: 16 MB

Introduction
2
Table of Contents
5
Part
12
Machine Specifications
13
Performance Specifications
14
Hydraulic Specifications
15
Manifold Component Specifications
16
Hydraulic Hose and Fitting Torque Specifications
18
Scheduled Maintenance Procedures

21
Checklist a Procedures - Rev B

26
- Perform Pre-Operation Inspection
  26
- Perform Function Tests
  26
- Perform 30 Day Service
  27
- Grease the Steer Yokes
  27
Checklist B Procedures - Rev C

28
Checklist C Procedure - Rev C

39
- Check the Scissor Arm Wear Pads
  39
Checklist D Procedure - Rev a

40
- Test or Replace the Hydraulic Oil
  40
Platform Controls - Rev B

42
- Circuit Boards
  43
- Joystick Controller
  43
- Controller Adjustments
  45
- Software Configuration
  53
Platform Components - Rev a

56
- Platform
  56
- Platform Extension
  57
Scissor Components - Rev a

58
- Scissor Assembly, GS-2046
  59
- Scissor Assembly, GS-2646
  65
- Scissor Assembly, GS-3246
  73
- Lift Cylinder
  82
Ground Controls - Rev B

86
Hydraulic Pump - Rev a

98
- Function Pump
  98
Function Manifold - Rev B

100
Hydraulic Tank - Rev a

120
- Hydraulic Tank
  120
Steer Axle Components - Rev a

121
- Yoke and Drive Motor
  121
- Steer Cylinder
  123
- Steer Bellcrank
  124
Non-Steer Axle Components - Rev a

125
- Drive Brake
  125
Brake Release Hand Pump Components - Rev a

126
- Brake Release Hand Pump Components
  126
  - Electrical Schematic
    157
  - Platform Controls Wiring Diagram
    162
  - Electrical Schematic
    171
  - Electrical Schematic
    172
  - Electrical Schematic
    176
  - Electrical Schematic
    179
  - Electrical Schematic
    180
  - Electrical Schematic
    183
  - Electrical Schematic
    184
  - Electrical Schematic
    187
  - Electrical Schematic
    188
  - Electrical Schematic
    191
  - Electrical Schematic
    192
  - Hydraulic Schematic, GS-2046 and GS-2646
    219

Genie GS-3246 Service Manual (163 pages)

Scissor Lifts

Brand: Genie | Category: Lifting Systems | Size: 4 MB

Genie GS-3246 Maintenance Manual (97 pages)

Scissor Lifts

Brand: Genie | Category: Lifting Systems | Size: 2 MB

Genie GS-3246 Operator's Manual (86 pages)

Scissor Lift

Brand: Genie | Category: Lifting Systems | Size: 9 MB

Table of Contents
2
Introduction
3
- Hazard Classification
  4
- Intended Use
  4
- Safety Sign Maintenance
  4
Symbol and Hazard Pictorials Definitions
5
General Safety
7
- Gs-30 • Gs-32 • Gs-46 • Gs
  10
- Personal Fall Protection
  12
Personal Safety
12
- Tip-Over Hazards
  13
- Electrocution Hazards
  13
Work Area Safety
13
- Crushing Hazard
  16
- Operation on Slopes Hazards
  16
- Fall Hazards
  17
- Collision Hazards
  17
- Bodily Injury Hazard
  18
- Explosion and Fire Hazards
  18
- Damaged Machine Hazards
  19
- Component Damage Hazards
  19
- Battery Safety
  19
- Burn Hazards
  19
- Lifting Hazard
  20
- Electrocution/Burn Hazards
  20
- Tip-Over Hazard
  20
- Lockout after each Use
  20
- Panel Carrier Safety
  21
Legend
22
Ground Control Panel
25
Controls
25
- Platform Control Panel
  26
- Pre-Operation Inspection Fundamentals
  30
Inspections
30
Operating Instructions
56
- Operation from Ground
  57
- Operation from Platform
  57
- Emergency Lowering
  57
- Emergency Stop
  57
- To Position Outriggers (GS-3232 Models)
  58
- To Steer
  58
- To Drive
  59
- To Select Drive Speed
  59
- Controller Identification
  59
- To Position Platform
  59
- Driving on a Slope
  62
- To Determine the Slope Grade
  62
- Operation from Ground with Controller
  63
- Operational Indicator Codes
  63
- Battery Level Indicator
  63
- How to Use the Safety Arm
  64
- How to Fold down the Guardrails
  64
- How to Raise the Guardrails
  65
- Panel Carrier Assembly
  66
- Panel Restraints
  66
- Install the Restraints to the Rail
  66
- Install Panel Cradles
  67
- Panel Cradle Operation
  67
- Battery and Charger Instructions
  68
- Maintenance-Free Batteries
  68
- Standard Batteries
  68
- To Charge Battery
  68
Transport and Lifting Instructions
69

Genie GS-3246 Operator's Manual (67 pages)

Brand: Genie | Category: Boom Lifts | Size: 2 MB

Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
5
General Safety
7
Personal Safety
10
Work Area Safety
11
Legend
18
Controls
21
Inspections
25
Workplace Inspection
33
Operating Instructions
38
- Emergency Stop
  47
- Emergency Lowering
  47
- To Retract Outrigger
  48
- To Steer
  48
- To Drive
  48
- Driving on a Slope
  48
- Gs-30 • Gs-32 • Gs
  48
- To Determine Slope Grade
  49
- Error Indicators
  49
Transport and Lifting Instructions
53
Maintenance
57
Specifications
59

Genie GS-3246 Operator's Manual (69 pages)

Brand: Genie | Category: Boom Lifts | Size: 5 MB

Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
5
General Safety
7
Personal Safety
9
Work Area Safety
10
Legend
18
Controls
21
Inspections
27
Operating Instructions
44
Emergency Lowering
45
Transport and Lifting Instructions
52
Maintenance
57
Specifications
59

Genie GS-3246 Operator's Manual (69 pages)

Brand: Genie | Category: Lifting Systems | Size: 6 MB

Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
5
General Safety
7
Personal Safety
9
Work Area Safety
10
Legend
18
Controls
21
Inspections
25
Operating Instructions
42
Gs-30 • Gs-32 • Gs-46 • Gs
49
Transport and Lifting Instructions
52
Maintenance
57
Specifications
59

Genie GS-3246 Operator's Manual (68 pages)

Brand: Genie | Category: Lifting Systems | Size: 9 MB

Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
5
General Safety
7
Gs-30 • Gs-32 • Gs-46 • Gs
9
Personal Safety
10
Work Area Safety
11
Legend
19
Controls
22
Inspections
28
Operating Instructions
44
Transport and Lifting Instructions
52
Maintenance
57
Specifications
59

Genie GS-3246 Operator's Manual (62 pages)

Brand: Genie | Category: Scissor Lifts | Size: 4 MB

Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
5
General Safety
7
Personal Safety
9
Work Area Safety
10
Legend
18
Controls
21
Inspections
25
Operating Instructions
40
Transport and Lifting Instructions
48
Maintenance
52
Specifications
54

Genie GS-3246 Operator's Manual (39 pages)

Brand: Genie | Category: Boom Lifts | Size: 2 MB

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Genie GS-3246 Manuals

Table of Contents

Introduction

Safety Rules

Specifications

Repair Procedures

Platform Controls

Ground Controls

Hydraulic Tank

Hydraulic Pump

Manifolds

Steer Axle Components

Non-Steer Axle Components

Brake Release Hand Pump Components

Scissor Components

Platform Components

Battery Charger

Diagnostics

Schematics

Hydraulic Schematics

Electrical Schematics - ANSI / CSA Models

Electrical Schematics - CE and Australia Models

Table of Contents

Safety Rules

Specifications

Repair Procedures

Platform Controls

Ground Controls

Hydraulic Tank

Hydraulic Pump

Manifolds

Steer Axle Components

Non-Steer Axle Components

Brake Release Hand Pump Components

Scissor Components

Platform Components

Diagnostics

Schematics

Hydraulic Schematics

Electrical Schematics - ANSI / CSA Models

Electrical Schematics - CE and Australia Models

Table of Contents

Introduction

Safety Rules

Checklist a Procedures

Checklist B Procedures

Checklist C Procedures

Checklist D Procedures

Checklist E Procedure

Platform Controls

Platform Components

Scissor Components

Ground Controls

Hydraulic Pump

Hydraulic Tank

Steer Axle Components

Non-Steer Axle Components

Brake Release Hand Pump Components

Outrigger Components

Table of Contents

Introduction

Scheduled Maintenance Procedures

Checklist a Procedures - Rev B

Checklist B Procedures - Rev C

Checklist C Procedure - Rev C

Checklist D Procedure - Rev a

Platform Controls - Rev B

Platform Components - Rev a

Scissor Components - Rev a

Ground Controls - Rev B

Hydraulic Pump - Rev a

Function Manifold - Rev B

Hydraulic Tank - Rev a

Steer Axle Components - Rev a

Non-Steer Axle Components - Rev a

Brake Release Hand Pump Components - Rev a

Table of Contents

Scheduled Maintenance Procedures

Checklist a Procedures - Rev B

Checklist B Procedures - Rev C