Genie GS-1530 Operator's Manual
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Genie GS-1530 Operator's Manual

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Summary of Contents for Genie GS-1530

  • Page 2: Table Of Contents

    Only trained and authorized personnel shall be permitted to operate this machine. This manual should be considered a permanent part of your machine and should remain with the machine at all times. If you have any questions, call Genie Industries. Contents Page Introduction ..............1 Symbol and Hazard Pictorials Definitions ....

  • Page 3: Introduction

    Sixth Edition • First Printing Introduction Owners, Users and Operators: Genie appreciates your choice of our machine for your application. Our number one priority is user safety, which is best achieved by our joint efforts. We feel that you make a major contribution to...
  • Page 4 Sixth Edition • First Printing Introduction Hazard Classification Intended Use Genie uses symbols, color coding and signal This machine is intended to be used only to lift words to identify the following: personnel, along with their tools and materials to an aerial work site.

  • Page 5: Symbol And Hazard Pictorials Definitions

    Operator's Manual Sixth Edition • First Printing Symbol and Hazard Pictorials Definitions Read the Read the service operator’s manual manual Crush hazard Crush hazard Collision hazard Tip-over hazard Tip-over hazard Tip-over hazard Tip-over hazard Electrocution hazard Electrocution Skin injection hazard Explosion hazard Fire hazard hazard...
  • Page 6 Operator's Manual Sixth Edition • First Printing Symbol and Hazard Pictorials Definitions Batteries used as Grounded AC Replace damaged counterweights Chock the wheels Release brakes 3-wire only wires and cords Lanyard Transport No smoking Wheel load Tiedown attachment point diagram Pressure rating for Voltage rating for air line to platform...

  • Page 7: General Safety

    Operator's Manual Sixth Edition • First Printing General Safety Safety signs and locations Decals with words DANGER Failure to read, understand and obey the operator's manual and the following safety rules will result in death or serious injury. Improper Use Hazard Tip-over Hazards Do not use machine on a moving or mobile surface or vehicle.
  • Page 8 Operator's Manual Sixth Edition • First Printing General Safety Safety signs and locations DANGER Engage safety arm Crushing Hazard See service before Death or serious injury can manual. performing result from contact with maintenance moving scissor arms. or repair. 82561 B WARNING DANGER Crushing hazard...
  • Page 9 Operator's Manual Sixth Edition • First Printing General Safety Safety signs and locations 114385 DANGER DANGER Maintain required clearance. Line voltage Required clearance 0 to 50KV 10 ft 3.05 m Electrocution Hazard 50KV to 200KV 15 ft 4.60 m Death or injury can result from contacting electric power Crushing hazard lines.

  • Page 10: Personal Safety

    Operator's Manual Sixth Edition • First Printing Personal Safety Fall Protection Personal fall protection equipment (PFPE) is not required when operating this machine. If PFPE is required by job site or employer rules, the following shall apply: All PFPE must comply with applicable governmental regulations, and must be inspected and used in accordance with the manufacturer’s instructions.

  • Page 11: Work Area Safety

    Models proximity to electrical current. with capacity indicator: The maximum capacity varies with the height of the platform. Maximum Capacity - GS-1530 and GS-1532 Height of platform Maximum Capacity 4.6 m 272 kg 390 kg 2.8 m...
  • Page 12 Operator's Manual Sixth Edition • First Printing Work Area Safety Maximum Capacity - GS-2032 Maximum Capacity - GS-2046 Height of platform Maximum Capacity Height of platform Maximum Capacity 363 kg 544 kg 5.7 m 512 kg 5.7 m 744 kg 3.5 m 693 kg 3.5 m...
  • Page 13 Operator's Manual Sixth Edition • First Printing Work Area Safety Do not raise the platform unless the machine is on winds. Do not increase the surface area of the a firm, level surface. platform or the load. Increasing the area exposed to the wind will decrease machine stability.
  • Page 14 Maximum Model Manual Force Occupants platform or the load. GS-1530 400 N Indoor use only - 2 Do not place or attach fixed or overhanging loads to any part of this machine. GS-1532...
  • Page 15 Maximum Maximum slope rating side slope rating Model stowed position stowed position GS-1530 30% (17°) 30% (17°) Do not climb down from the platform when raised. GS-1532 30% (17°) 30% (17°) Do not enter or exit the platform unless the GS-1930 25% (14°)
  • Page 16 Operator's Manual Sixth Edition • First Printing Work Area Safety Check the work area for overhead obstructions or Bodily Injury Hazard other possible hazards. Do not operate the machine with a hydraulic oil or air leak. An air leak or hydraulic leak can penetrate and/or burn skin.
  • Page 17 Operator's Manual Sixth Edition • First Printing Work Area Safety Electrocution / Burn Hazards Battery Safety Connect the battery charger to Burn Hazards a grounded, AC 3-wire electrical outlet only. Batteries contain acid. Always wear protective clothing and Inspect daily for damaged eye wear when working with cords, cables and wires.

  • Page 18: Legend

    Operator's Manual Sixth Edition • First Printing Legend GS-1530 1 Platform guard rails 2 Lanyard anchorage point GS-1532 3 Air line to platform (optional) GS-1930 4 Manual storage container GS-1932 5 Platform controls 6 Platform extension 7 Transport tie-down 8 Steer tire...
  • Page 19 Operator's Manual Sixth Edition • First Printing Legend GS-2032 1 Platform guard rails 2 Lanyard anchorage point GS-2632 3 Air line to platform (optional) GS-3232 4 Outrigger controls - GS-3232 models 5 Platform controls 6 Platform extension 7 Manual storage container 8 Emergency lowering knob 9 Transport tie-down 10 Steer tire...
  • Page 20 Operator's Manual Sixth Edition • First Printing Legend GS-2046 1 Lanyard anchorage point 2 Platform guard rails GS-2646 3 Air line to platform (optional) GS-3246 4 Manual storage container 5 Platform controls 6 Platform extension 7 Transport tie-down 8 Steer tire 9 Pothole guard 10 LED diagnostic readout 11 Ground controls...

  • Page 21: Controls

    Operator's Manual Sixth Edition • First Printing Controls Ground Control Panel 4 Platform up/down toggle switch 1 7 amp breaker for electric circuits Move the switch up and the platform 2 Key switch for platform/off/ground selection will raise. Move the switch down and Turn the key switch to the platform position and the platform will lower.
  • Page 22 Operator's Manual Sixth Edition • First Printing Controls Outrigger Control Panel (GS-3232) 1 Lift enable indicator 4 Function enable button Turns green to indicate that the up/down Press and hold the button to activate the function can be operated. outrigger extend or outrigger retract button. 2 Lift error indicator light 5 Outrigger extend button.
  • Page 23 Operator's Manual Sixth Edition • First Printing Controls Platform Control Panel 1 Thumb rocker switch for steer functions 5 LED 2 Drive speed button 6 Lift function select button 3 Drive function select button 7 Horn button 4 Red Emergency Stop button 8 Proportional control handle and function enable switch for lift and drive functions Part No.
  • Page 24 Operator's Manual Sixth Edition • First Printing Controls Platform Control Panel 7 Horn Button 1 Thumb rocker switch for steer functions Push the horn button and the horn will sound. Release the horn button and the horn will stop. Press the thumb rocker switch in either direction to activate steer function.

  • Page 25: Inspections

    Operator's Manual Sixth Edition • First Printing Inspections Pre-operation Inspection Fundamentals It is the responsibility of the operator to perform a pre-operation inspection and routine maintenance. The pre-operation inspection is a visual inspection Do Not Operate Unless: performed by the operator prior to each work shift. The inspection is designed to discover if anything You learn and practice the principles of safe is apparently wrong with a machine before the...
  • Page 26 Operator's Manual Sixth Edition • First Printing Inspections Pre-operation Inspection Be sure that the operator’s, safety and Pothole guards responsibilities manuals are complete, legible Platform extension and in the storage container located in the platform. Scissor pins and retaining fasteners Be sure that all decals are legible and in place.
  • Page 27 Operator's Manual Sixth Edition • First Printing Inspections Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service. The operator must follow the step-by-step instructions to test all machine functions. A malfunctioning machine must never be used. If Do Not Operate Unless: malfunctions are discovered, the machine must be tagged and removed from service.
  • Page 28 Operator's Manual Sixth Edition • First Printing Inspections 1 Select a test area that is firm, level and free of 8 Activate the up function. obstruction. Result: The platform should raise. 2 Be sure the battery pack is connected. 9 Activate the down function. At the Ground Controls Result: The platform should lower.
  • Page 29 Operator's Manual Sixth Edition • First Printing Inspections Test the Function Enable Switch Test the Steering 16 Do not hold the function enable switch on the Note: When performing the steer and drive function control handle. tests, stand in the platform facing the steer end of the machine.
  • Page 30 Operator's Manual Sixth Edition • First Printing Inspections Test Drive and Braking Test the Tilt Sensor Operation 27 Press and hold the function enable switch. Note: Perform this test from the ground with the platform controller. Do not stand in the platform. 28 Slowly move the control handle in the direction indicated by the blue arrow on the control panel 30 Fully lower the platform.
  • Page 31 Operator's Manual Sixth Edition • First Printing Inspections Test Limited Drive Speed Test the Pothole Guards 35 Press the lift function select button. Note: The pothole guards should automatically deploy when the platform is raised. The pothole 36 Press and hold the function enable switch. guards activate another limit switch which allows Raise the platform approximately 1.2 m from the machine to continue to function.
  • Page 32 Operator's Manual Sixth Edition • First Printing Inspections Test the Outrigger System 50 Press and hold the function enable switch on the control handle. 44 Press the lift function select button. 51 Slowly move the control handle in the direction 45 Press and hold the function enable switch on indicated by the blue arrow.

  • Page 33: Workplace Inspection

    Operator's Manual Sixth Edition • First Printing Inspections Fundamentals The workplace inspection helps the operator determine if the workplace is suitable for safe machine operation. It should be performed by the operator prior to moving the machine to the workplace. Do Not Operate Unless: It is the operator's responsibility to read and remember the workplace hazards, then watch for...
  • Page 34 Label - Transport Tie-down 28175 Warning - Compartment Access 65052 Label - ECM Fault Codes 28176 Label - Missing Manuals 62053 Cosmetic - Genie GS-1530 28235 Label - Power to Platform, 115V 62054 Cosmetic - Genie GS-1930 28236 Warning - Improper Operation 72086...
  • Page 35 Operator's Manual Sixth Edition • First Printing Inspections Decal Plate Ground Controls Side Battery Side Part No. 227286 GS-30 • GS-32 • GS-46...
  • Page 36 GS-1530 and GS-1532 82665 Label - Maximum Capacity, GS-1930 and GS-1932 82668 Label - Capacity Indicator, GS-1530 and GS-1532 (if equipped) 82669 Label - Capacity Indicator, GS-1930 and GS-1932 (if equipped) 97618 Instructions - Maximum Manual Force, GS-1530 and GS-1930...
  • Page 37 Operator's Manual Sixth Edition • First Printing Inspections Decal Plate Ground Controls Side Battery Side Part No. 227286 GS-30 • GS-32 • GS-46...

  • Page 38: Operating Instructions

    28236 Warning - Improper Operation 72970 Instructions - Battery Charger Operation 31060 Danger - Tip-over Hazard, Limit Switch 72973 Cosmetic - Genie GS-2632 31508 Danger - Power to Battery Charger 82307 Instructions - Maximum Manual Force, GS-2632 and GS-3232 31788...
  • Page 39 Operator's Manual Sixth Edition • First Printing Inspections Decal Plate Ground Controls Side Battery Side Part No. 227286 GS-30 • GS-32 • GS-46...
  • Page 40 Danger/Instructions - Brake Release Safety and Operation 97772 Platform Control Panel 114136 Outrigger Control Panel, GS-3232 114324 Cosmetic - Genie GS-3232 114359 Danger - Tip over Hazard, Outriggers 114360 Danger - Tip-over Hazard, Batteries 114361 Label - Transport Diagram 114362...
  • Page 41 Operator's Manual Sixth Edition • First Printing Inspections Decal Plate Ground Controls Side Battery Side Part No. 227286 GS-30 • GS-32 • GS-46...
  • Page 42 Part No. Description Quantity Part No. Description Quantity 28174 Label - Power to Platform, 230V 62056 Cosmetic - Genie GS-2046 28175 Warning - Compartment Access 62057 Cosmetic - Genie GS-2646 28176 Label - Missing Manuals 62058 Cosmetic - Genie GS-3246...
  • Page 43 Operator's Manual Sixth Edition • First Printing Inspections Decal Plate Ground Controls Side Battery Side Part No. 227286 GS-30 • GS-32 • GS-46...
  • Page 44 Operator's Manual Sixth Edition • First Printing Inspections Decal Inspection for models GS-2046, GS-2646 and GS-3246 Use the pictures on the next page to verify that all decals are legible and in place. Below is a numerical list with quantities and descriptions.
  • Page 45 Operator's Manual Sixth Edition • First Printing Inspections Decal Plate Ground Controls Side Battery Side Part No. 227286 GS-30 • GS-32 • GS-46...
  • Page 46 Operator's Manual Sixth Edition • First Printing Operating Instructions Fundamentals The Operating Instructions section provides instructions for each aspect of machine operation. It is the operator's responsibility to follow all the safety rules and instructions in the operator's, safety and responsibilities manuals. Do Not Operate Unless: Using the machine for anything other than lifting personnel, along with their tools and materials, to...

  • Page 47: Emergency Stop

    Operator's Manual Sixth Edition • First Printing Operating Instructions Emergency Stop To Position Platform 1 Press the lift function select Push in the red Emergency Stop button to the off button. position at the ground controls or the platform controls to stop all functions. 2 Press and hold the function enable switch on the control handle.

  • Page 48: To Retract Outrigger

    Determine the slope and side slope ratings for the restored to normal after driving for approximately 6 machine and determine the slope grade. seconds. To Steer GS-1530, GS-1532, GS-2032, GS-2046 and GS-2646 1 Press the drive function select button. Maximum slope rating, stowed 30% (17°)

  • Page 49: To Determine Slope Grade

    See Transport Low Battery Voltage and Lifting section. Off-Level Overload Cutout Option For more information, please consult the appropriate Genie Service Manual. Part No. 227286 GS-30 • GS-32 • GS-46...
  • Page 50 Sixth Edition • First Printing Operating Instructions Operation From Ground with How to Fold Down the Guardrails Controller GS-1530, GS-1532, GS-1930, GS-1932, GS-2032, GS-2632 and GS-3232 Maintain safe distances between the operator, machine and fixed objects. The platform railing system consists of one fold...
  • Page 51 Operator's Manual Sixth Edition • First Printing Operating Instructions GS-2046, GS-2646 and GS-3246 The platform railing system consists of three fold down rail sections for the extension deck and three sections for the main deck. All six sections are held in place by four wire lock pins.
  • Page 52 Use proper AC input voltage for charging as Dry Battery Filling and indicated on the charger. Charging Instructions Use only a Genie authorized battery and charger. 1 Remove the battery vent caps and permanently To Charge Battery remove the plastic seal from the battery vent openings.

  • Page 53: Transport And Lifting Instructions

    Genie customers needing to containerize any all obstructions. lift or Genie product should source a qualified 3 Push in the black brake release knob to open freight forwarder with expertise in preparing, the brake valve.
  • Page 54 Use a minimum of 2 chains or straps. Turn the key switch to the off position and remove Adjust the rigging to prevent damage to the chains. the key before transporting. Inspect the entire machine for loose or unsecured items. GS-1530 GS-2032 GS-2046 GS-1532 GS-2632 GS-2646...
  • Page 55 Operator's Manual Sixth Edition • First Printing Transport and Lifting Instructions Lifting the Machine with a Forklift Be sure the extension deck, controls and component trays are secure. Remove all loose items on the machine. Fully lower the platform. The platform must remain lowered during all loading and transport Observe and Obey: procedures.
  • Page 56 Operator's Manual Sixth Edition • First Printing Transport and Lifting Instructions Lifting Instructions GS-1530 GS-1532 GS-1930 Fully lower the platform. Be sure the extension GS-1932 deck, controls and component trays are secure. Remove all loose items on the machine. Determine the center of gravity of your machine using the table below and the pictures on the next page.

  • Page 57: Maintenance

    Result: The hydraulic oil level should be as Use only Genie approved replacement parts. marked on the tank. 2 Add oil if necessary. Do not overfill. Hydraulic oil specifications Maintenance Symbols Legend...
  • Page 58 Operator's Manual Sixth Edition • First Printing Maintenance Check the Batteries Scheduled Maintenance Maintenance performed quarterly, annually and every two years must be completed by a person trained and qualified to perform maintenance on Proper battery condition is essential to good this machine according to the procedures found in machine performance and operational safety.

  • Page 59: Specifications

    Note: Floor loading information is approximate and 60/50 Hz, 900 W does not incorporate different option configurations. It should be used only with Continuous improvement of our products is a Genie adequate safety factors. policy. Product specifications are subject to change without notice or obligation.
  • Page 60 Note: Floor loading information is approximate and 60/50 Hz, 900 W does not incorporate different option configurations. It should be used only with Continuous improvement of our products is a Genie adequate safety factors. policy. Product specifications are subject to change without notice or obligation.
  • Page 61 4 Batteries, 6V 225AH adequate safety factors. Battery charger voltage 85-264 VAC 60/50 Hz, 900 W Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. Part No. 227286 GS-30 • GS-32 • GS-46...
  • Page 62 4 Batteries, 6V 225AH adequate safety factors. Battery charger voltage 85-264 VAC 60/50 Hz, 900 W Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. GS-30 • GS-32 • GS-46 Part No. 227286...
  • Page 63 4 Batteries, 6V 225AH Battery charger voltage 85-264 VAC 60/50 Hz, 900 W Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. Part No. 227286 GS-30 • GS-32 • GS-46...
  • Page 64 It should be used only with Battery charger voltage 85-264 VAC adequate safety factors. 60/50 Hz, 900 W Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. GS-30 • GS-32 • GS-46 Part No. 227286...
  • Page 65 It should be used only with Battery charger voltage 85-264 VAC adequate safety factors. 60/50 Hz, 900 W Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. Part No. 227286 GS-30 • GS-32 • GS-46...
  • Page 66 It should be used only with Battery charger voltage 85-264 VAC adequate safety factors. 60/50 Hz, 900 W Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. GS-30 • GS-32 • GS-46 Part No. 227286...
  • Page 67 Genie North America Phone 425.881.1800 Toll Free USA and Canada 800.536.1800 Fax 425.883.3475 Genie Australia Pty Ltd. Phone +61 7 3375 1660 Fax +61 7 3375 1002 Genie Scandinavia Genie China Phone +46 31 575100 Fax + 46 31 579020...

This manual is also suitable for:

Gs-1532Gs-1930Gs-2032Gs-1932Gs-2632Gs-3232 ... Show all

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