Genie GS-2046 Service Manual
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Genie GS-2046 Service Manual

Scissor lifts
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See also: Service & Repair Manual , Maintenance Manual
800-610-4101
ActionRental.com
Service Manual
Part No. 72972
September 2006
Rev B2

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Summary of Contents for Genie GS-2046

  • Page 1 800-610-4101 ActionRental.com Service Manual Part No. 72972 September 2006 Rev B2...

  • Page 2: Introduction

    Read, understand and obey the safety rules and Genie Industries offers the following Service operating instructions in the Genie GS-2032 and Manuals for these models: GS-2632 and GS-2046 and GS-2646 and GS-3246 Title Part No. Operator's Manual before attempting any maintenance or repair procedure.
  • Page 3 ActionRental.com Safety Rules Danger Failure to obey the instructions and safety rules in this manual and the Genie GS-2032 and GS-2632 and GS-2046 and GS-2646 and GS-3246 Operator's Manual will result in death or serious injury. Many of the hazards identified in the operator’s manual are also safety hazards...
  • Page 4 Be sure that your workshop or work area damage. is properly ventilated and well lit. Green—used to indicate operation or maintenance information. Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...

  • Page 5: Table Of Contents

    Checklist A Procedures - Rev B Perform Pre-operation Inspection ..............3 - 6 Perform Function Tests ................... 3 - 6 Perform 30 Day Service .................. 3 - 7 Grease the Steer Yokes .................. 3 - 7 Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246...
  • Page 6 Checklist C Procedure - Rev C Check the Scissor Arm Wear Pads ............... 3 - 19 Checklist D Procedure - Rev A Test or Replace the Hydraulic Oil ..............3 - 20 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...
  • Page 7 Scissor Assembly, GS-3246 ................. 4 - 32 Lift Cylinder ....................4 - 42 Ground Controls - Rev B Manual Platform Lowering Cable, GS-2046 and GS-2646 ......4 - 46 Manual Platform Lowering, GS-3246 .............. 4 - 47 Toggle Switches .................... 4 - 48 Control Relays ....................
  • Page 8 Non-steer Axle Components - Rev A Drive Brake ....................4 - 85 Brake Release Hand Pump Components - Rev A 10-1 Brake Release Hand Pump Components ............4 - 86 viii Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...
  • Page 9 Limit Switch Function Inoperative - Rev A ............... 5 - 24 Fault Code 02 - ECM / Platform Communication Error - Rev A ........ 5 - 26 Fault Code 59 - Parallel/Series Coil Fault - Rev B ........... 5 - 29 Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246...
  • Page 10 Platform Controls Wiring Diagram (after serial number 48054) - Rev A ................6 - 7 Ground Controls Wiring Diagram, GS-2046 and GS-2646 - Rev B ......6 - 8 Ground Controls Wiring Diagram, GS-3246 - Rev B ........... 6 - 9 Level Sensor Box Wiring Diagram - Rev A ..............
  • Page 11 (from serial number 27182 to 36044) - Rev A ............6 - 43 Hydraulic Schematic, GS-3246 (after serial number 36044) - Rev A ................. 6 - 44 Hydraulic Schematic, GS-3246 Models with Traction Control - Rev A ..............6 - 45 Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246...

  • Page 12: Part

    June 2003 800-610-4101 ActionRental.com This page intentionally left blank. Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...

  • Page 13: Machine Specifications

    (before serial number 26566) 22.7 liters Hydraulic tank capacity 7 gallons (after serial number 26565) 26.5 liters Hydraulic system (including tank) 7 gallons (after serial number 26565) 26.5 liters Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 2 - 1...

  • Page 14: Performance Specifications

    GS-3246 (CSA models) 500 lbs (before serial number 24439) 227 kg GS-3246 700 lbs (after serial number 24438) 318 kg Extension deck load capacity, maximum 250 lbs 113.4 kg 2 - 2 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...

  • Page 15: Hydraulic Specifications

    Chevron Rykon MV oil is fully compatible and Function manifold, GS-2046 & GS-2646 mixable with Shell Donax TG (Dexron III) oils. Genie specifications require hydraulic oils which are System relief valve pressure 3500 psi designed to give maximum protection to hydraulic 241.3 bar...

  • Page 16: Manifold Component Specifications

    20V DC with diode (schematic items AK, BJ and CK) Solenoid valve, 3 position 4 way 25 to 27Ω 20V DC with diode (schematic items AG, BH and CH) 2 - 4 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...
  • Page 17 May 2003 Section 2 • Specifications 800-610-4101 ActionRental.com REV B SPECIFICATIONS This page intentionally left blank. Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 2 - 5...

  • Page 18: Hydraulic Hose And Fitting Torque Specifications

    Your machine is equipped with either 37° flared fittings and hose ends OR Parker Seal-Lok fittings and ® hose ends. Genie specifications require that fittings and hose ends be torqued to specification when they are removed and installed or when new hoses or fittings are installed. SAE O-ring Boss Port...
  • Page 19 5 Operate all machine functions and inspect the hoses and fittings and related components to confirm that there are no leaks. Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 2 - 7...
  • Page 20 6 Operate all machine functions and inspect the hoses and fittings and related components to confirm that there are no leaks. 2 - 8 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...

  • Page 21: Scheduled Maintenance Procedures

    · Wheels chocked or maintenance information. · All external AC power supply disconnected Indicates that a specific result is expected after from the machine performing a series of steps. Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 3 - 1...

  • Page 22: Pre-Delivery Preparation Report

    The maintenance inspection report contains checklists for each type of scheduled inspection. Make copies of the Maintenance Inspection Report to use for each inspection. Store completed forms for three years. 3 - 2 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...
  • Page 23 Grantham, Lincolnshire Redmond, WA 98073-9730 NG31- 6BH England (425) 881-1800 (44) 1476-584333 Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 3 - 3 Copyright © 2002 by Genie Industries. Genie® is a registered trademark of Genie Industries. Rev A...
  • Page 24 Section 3 • Scheduled Maintenance Procedures June 2003 800-610-4101 ActionRental.com This page intentionally left blank. 3 - 4 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...

  • Page 25: Maintenance Inspection Report

    After repair, place a check in the “R” box. Legend Y = yes, acceptable N = no, remove from service R = repaired Comments Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 3 - 5...

  • Page 26: Checklist A Procedures - Rev B

    Complete information to perform this procedure is procedures are required. available in the Genie GS-1530 and GS-1532 and GS-1930 and GS-1932 Operator's Manual . Refer Complete information to perform this procedure is available in the Genie GS-1530 and GS-1532 and to the Operator's Manual on your machine.

  • Page 27: Perform 30 Day Service

    2 Pump multipurpose grease into the steer yoke until the steer yoke is full and grease is being forced past the bearings. Repeat this step for the other steer yoke. Grease type Multipurpose grease Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 3 - 7...

  • Page 28: Checklist B Procedures - Rev C

    3 Be sure that the battery cable connections are quick disconnect QD1 free of corrosion. 275A fuse F6 4 Be sure that the battery hold downs and cable connections are tight. 3 - 8 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...

  • Page 29: Inspect The Electrical Wiring

    4 Turn the key switch to ground control and pull out the Emergency Stop button to the on position at both the ground and platform controls. Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 3 - 9...

  • Page 30: Inspect The Tires And Wheels (Including Castle Nut Torque)

    4 Install a new cotter pin. Bend the cotter pin to controls. lock it in place. Result: The machine functions should not operate. 6 Turn the key switch to the off position. Result: No machine functions should operate. 3 - 10 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...

  • Page 31: Test The Automotive-Style Horn (If Equipped)

    Emergency Stop button to the on position at both the ground and platform controls. 2 Push down the horn button at the platform controls. Result: The horn should sound. Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 3 - 11...

  • Page 32: Test The Drive Brakes

    5 Choose a point on the machine; i.e., contact patch of a tire, as a visual reference for use when crossing the test line. Illustration 2 drive forward/reserve valve 3 - 12 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...
  • Page 33 1. Refer to Repair and brown wires attached. Procedure 9-1, How to Remove a Drive Brake. The reverse valve coil has 18 Contact the Genie Industries Service Parts white/black and brown wires Department and order kit part number 105457. attached.

  • Page 34: Test The Drive Speed - Stowed Position

    3 Lower the platform to the stowed position. 4 Models with drive function select button: Press the drive function select button. Stop ® drive function select button BN8 3 - 14 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...

  • Page 35: Test The Drive Speed - Raised Position

    Models with drive function select button: Press the lift function select button. Stop ® Stop ® lift function enable button BN9 lift function select button BN9 drive function select button BN8 Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 3 - 15...

  • Page 36: Perform Hydraulic Oil Analysis

    7 Inspect the filter and related components to be sure that there are no leaks. 8 Clean up any oil that may have spilled during the replacement procedure. Properly dispose of the used filter. 3 - 16 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...

  • Page 37: Check The Module Tray Latch Components

    The module tray latch pad is latch fails to securely hold the module tray attached to the drive chassis and closed. located above the module tray latch when the module tray is closed. Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 3 - 17...
  • Page 38 Section 3 • Scheduled Maintenance Procedures June 2003 800-610-4101 ActionRental.com This page intentionally left blank. 3 - 18 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...

  • Page 39: Checklist C Procedure - Rev C

    3 Apply a thin layer of dry film lubricant to the area of the chassis where the scissor arm wear pads make contact. 1.07 inches / 27.2 mm Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 3 - 19...

  • Page 40: Checklist D Procedure - Rev A

    14 Clean up any oil that may have spilled. Properly discard the used oil. 4 Remove the hydraulic tank mounting fasteners. Remove the hydraulic tank from the machine. 3 - 20 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...
  • Page 41 Read, understand and obey the safety rules presence of an imminently and operating instructions in the Genie hazardous situation which, if not GS-2032 and GS-2632 and GS-2046 and avoided, will result in death or GS-2646 and GS-3246 Operator's Manual . serious injury.

  • Page 42: Platform Controls - Rev B

    (hall effect joystick) Emergency Stop button P2 platform controls circuit board U3 circuit board retaining fastener circuit board voltage regulator alarm H1 joystick controller JC1 potentiometer DIP switch SW25 4 - 2 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...

  • Page 43: Circuit Boards

    5 Carefully remove the platform controls circuit board retaining fasteners. 6 Carefully remove the platform controls circuit board from the platform control box lid. Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 4 - 3...
  • Page 44 Place the volt meter positive lead on the brown wire. Electrocution hazard. Contact with electrically charged circuits could result in death or serious injury. Remove all rings, watches and other jewelry. 4 - 4 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...

  • Page 45: Controller Adjustments

    3 Turn the key switch to platform control and pull controls and turn the key switch to the off out the Emergency Stop buttons to the on position. position at both the ground and platform controls. Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 4 - 5...
  • Page 46 7 Turn the key switch to the off position. Any change in software settings will not take effect until the key switch is turned to the off position. 4 - 6 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...
  • Page 47 Emergency Stop button P2 4 Release the lift function select and horn buttons. Result: The diagnostic display will show the maximum lift speed percentage. 5 Press the lift function select button. Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 4 - 7...
  • Page 48 Result: The diagnostic display will show "PS." 4 Release the lift function select and horn buttons. Result: The diagnostic display will show the maximum lift speed percentage. 4 - 8 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...
  • Page 49 Any change in software settings buttons. will not take effect until the key switch is turned to the off position. Result: The diagnostic display will show the maximum lift speed percentage. Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 4 - 9...
  • Page 50 7 Turn the key switch to the off position. Any change in software settings will not take effect until the key switch is turned to the off position. 4 - 10 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...
  • Page 51 4 Release the lift function select and horn buttons. Result: The diagnostic display will show the maximum lift speed percentage. 5 Press the drive function select button. Result: The diagnostic display will show "PS." Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 4 - 11...
  • Page 52 BN8 red Emergency Stop button P2 4 Release the lift function select and horn buttons. Result: The diagnostic display will show the maximum lift speed percentage. 4 - 12 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...

  • Page 53: Software Configuration

    Configuration 1 Remove the platform controls from the platform. The ECM (Electronic Control Module) contains programming for all configurations of the Genie 2 Place the platform controls close to the GS-2646 and GS-2646 and the GS-3246. The diagnostic display on the hydraulic module side platform controls can be adjusted to a different of the machine.
  • Page 54 Any change in DIP settings will not take effect until the key switch is turned to the off position. 4 - 14 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...
  • Page 55 • • • • 11101000 • • • • • 11111000 10110000 • • • 11010000 • • • 11110000 • • • • 11100000 • • • Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 4 - 15...

  • Page 56: Platform Components - Rev A

    7 Support the platform with a forklift at the non-steer end. Do not lift it. 4 - 16 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...

  • Page 57: Platform Extension

    Do not remove the platform roller sure the rivet heads are not above bolt. the surface of the wear pad. roller bracket assembly assembly retaining fastener platform roller bolt Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 4 - 17...

  • Page 58: Scissor Components - Rev A

    16 Number 2 pivot pin (non-steer end) 8 Number 1 inner arm 17 Lift cylinder barrel-end pivot pin 9 Number 1 pivot pin (steer end) (2pins) 18 Number 1 outer arm 4 - 18 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...

  • Page 59: Scissor Assembly, Gs-2046

    Component damage hazard. machine. Cables can be damaged if they are kinked or pinched. Component damage hazard. Cables can be damaged if they are kinked or pinched. Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 4 - 19...
  • Page 60 20 Remove the external snap rings from the number 2 pivot pin (index #6) from the steer number 2 pivot pin (index #16) at the non-steer end of the machine. end. 4 - 20 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...
  • Page 61 32 Tag and disconnect the wires from the solenoid Cables can be damaged if they valve on the cylinder. are kinked or pinched. 38 Support and secure the entry ladder to an appropriate lifting device. Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 4 - 21...
  • Page 62 1 inner arm (index #8) may become unbalanced and fall if not 11 Remove the level sensor mounting fasteners. properly supported when removed from the machine. 4 - 22 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...
  • Page 63 Crushing hazard. The scissor assembly will fall if both wear pads are allowed to slide out of the drive chassis. Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 4 - 23...
  • Page 64 10 Number 1 inner arm 22 Lift cylinder barrel-end pivot pin 11 Number 1 pivot pin (steer end) (2 pins) 23 Number 1 outer arm 12 Number 5 pivot pin (non-steer end) 4 - 24 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...

  • Page 65: Scissor Assembly, Gs-2646

    Cables can be damaged if they the number 4 inner arm (index #13). are kinked or pinched. 12 Remove the external snap rings from the number 4 pivot pin (index #3). Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 4 - 25...
  • Page 66 3 pivot pin (index #6) at the steer end. 19 Attach a lifting strap from an overhead crane to the number 3 outer arm (index #4) at the battery pack side. 4 - 26 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...
  • Page 67 2 center pivot pin (index #7) at the ground controls side. 35 Use a soft metal drift to remove the number 2 center pivot pin (index #7) at the ground controls side. Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 4 - 27...
  • Page 68 44 Remove the safety arm from the number 2 inner arm (index #19) that was just removed. 45 Attach a lifting strap from an overhead crane to the number 1 inner arm (index #10). 4 - 28 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...
  • Page 69 Cables and hoses can be when the scissor is assembled damaged if they are kinked or they will be in the correct position. pinched. Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 4 - 29...
  • Page 70 7 Lower the scissor arms onto the safety arm. Crushing hazard. Keep hands clear of the safety arm when lowering the platform. 8 Mark the mounting position of the level sensor box on the drive chassis. 4 - 30 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...
  • Page 71 Component damage hazard. Be careful not to damage the level sensor box, limit switch or level sensor while installing the scissor assembly. Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 4 - 31...
  • Page 72 28 Number 2 pivot pin (non-steer end) 14 Number 1 inner arm 29 Lower lift cylinder barrel-end pivot pin 15 Number 1 pivot pin (steer end) (2 pins) 30 Number 1 outer arm 4 - 32 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...

  • Page 73: Scissor Assembly, Gs-3246

    11 Remove the upper cable tray from the scissor Cables can be damaged if they assembly. are kinked or pinched. Component damage hazard. Cables can be damaged if they are kinked or pinched. Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 4 - 33...
  • Page 74 4 center pivot pin (index #5) at the battery pack side. 20 Use a soft metal drift to remove both of the number 4 center pivot pins (index #5). 4 - 34 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...
  • Page 75 35 Turn the key switch to ground control and pull out the Emergency Stop button to the position at both the platform and ground controls. Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 4 - 35...
  • Page 76 46 Remove the cables from the lower cable tray on the number 2 inner arm (index #26). Lay the cables off to the side. 4 - 36 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...
  • Page 77 3 pivot pin (index #10). 60 Attach a lifting strap from an overhead crane to the number 2 outer arm (index #27) at the battery pack side. Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 4 - 37...
  • Page 78 (index #26) from the machine. Bodily injury hazard. The number 2 inner arm (index #26) may become unbalanced and fall if not properly supported when it is removed from the machine. 4 - 38 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...
  • Page 79 78 Remove the external snap rings from the from the machine. number 1 center pivot pin (index #13). Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 4 - 39...
  • Page 80 8 Mark the mounting position of the level sensor sensor box, limit switch or level box on the drive chassis. sensor while moving the scissor assembly. 4 - 40 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...
  • Page 81 22 Slide the scissor assembly back into the drive chassis. Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 4 - 41...

  • Page 82: Lift Cylinder

    2 Lift the safety arm, move it to the center of the Connector fitting scissor arm and rotate down to a vertical Hydraulic hose position Hard line assembly GS-2046 & GS-2646 models after serial number 23567 4 - 42 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...
  • Page 83 Component damage hazard. Be careful not to damage the valve or fittings on the cylinder while removing it from the machine. Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 4 - 43...
  • Page 84 23568 to 27181 inserting the safety arm. 4 Tag and disconnect the wiring from the solenoid valve at the barrel end of the lift cylinder. 4 - 44 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...
  • Page 85 6 Attach a lifting strap from an overhead crane or removing it from the machine. similar lifting device to the rod end of the lift cylinder for support. Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 4 - 45...

  • Page 86: Ground Controls - Rev B

    11 Pull the manual lowering handle at the ground controls 2 to 3 times to ensure it is functioning correctly. Cable distance inch 4.7 to 6.4 mm 4 - 46 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...

  • Page 87: Manual Platform Lowering, Gs-3246

    2 Tag and disconnect the wires from the battery to be removed. 3 Remove the battery from the machine. 4 Install the new battery and connect the wires. 5 Install the ground control cover. Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 4 - 47...

  • Page 88: Toggle Switches

    (infinite Ω) Right position terminal 1 to 2 continuity (zero Ω) terminal 1 to 3 no continuity (infinite Ω) terminal 2 to 3 no continuity (infinite Ω) 4 - 48 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...

  • Page 89: Control Relays

    85 to 86 with resistor Control Relay Schematic - with resistor terminal 87 to 87a & 30 no continuity (infinite Ω) terminal 87a to 30 continuity (zero Ω) Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 4 - 49...

  • Page 90: Tilt Level Sensor (Before Serial Number 50444)

    15 Remove the tilt level sensor retaining fasteners. the steer end of the machine. Remove the tilt level sensor from the level 5 Raise the machine approximately sensor box. 2 inches / 5 cm. 4 - 50 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...
  • Page 91 22 Return the safety arm to the stowed position. 28 Block the wheels at the steer end of the 23 Lower the platform to the stowed position. machine. Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 4 - 51...
  • Page 92 OR the down limit switch may need to be the battery pack side of the machine. adjusted. 50 Raise the machine approximately 34 Lower the platform to the stowed position. 2 inches / 5 cm. 4 - 52 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...
  • Page 93 OR the down limit switch may need to be adjusted. 54 Lift the safety arm, move it to the center of the scissor arm and rotate down to a vertical position. Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 4 - 53...

  • Page 94: Tilt Level Sensor (After Serial Number 50443)

    3 Raise the platform 7 to 8 feet / 2.1 to 2.4 m. 4 Lift the safety arm, move it to the center of the scissor arm and rotate down to a vertical position. 4 - 54 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...
  • Page 95 Result: The tilt sensor alarm should not sound. Be sure there are threads showing through the top of the adjusting fasteners. Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 4 - 55...
  • Page 96 35 Install the tilt level sensor box cover. the ground controls side of the machine. 36 Raise the platform 7 to 8 feet / 2.1 to 2.4 m. 31 Lower the machine onto the blocks. 4 - 56 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...
  • Page 97 38 Lower the platform to the stowed position. 39 Raise the machine approximately 2 inches / 5 cm. 40 Remove the blocks from under both wheels. 41 Lower the machine and remove the jack. Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 4 - 57...

  • Page 98: Hydraulic Pump - Rev A

    Do not allow oil to squirt 3 Turn the key switch to ground control and pull or spray. out the Emergency Stop button to the position at both the ground and platform controls. 4 - 58 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...
  • Page 99 Do not allow oil to squirt or spray. 3 Remove the pump mounting bolts. Carefully remove the pump. Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 4 - 59...

  • Page 100: Function Manifold Components (From Serial Number 17408 To 17481)

    Solenoid valve, 3 position 4 way ....AK ....Drive forward/reverse ....25 ft-lbs / 27 Nm Check valve, 200 psi / 13.8 bar ....AL ....Brake circuit ........25 ft-lbs / 34 Nm 4 - 60 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...
  • Page 101 June 2003 Section 4 • Repair Procedures 800-610-4101 ActionRental.com REV B MANIFOLDS Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 4 - 61...

  • Page 102: Function Manifold Components (From Serial Number 17482 To 36044)

    Solenoid valve, 3 position 4 way ....AK ....Drive forward/reverse ....25 ft-lbs / 34 Nm Relief valve, 130 psi / 9 bar ....... AL ....Brake circuit ........20 ft-lbs / 27 Nm 4 - 62 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...
  • Page 103 June 2003 Section 4 • Repair Procedures 800-610-4101 ActionRental.com REV B MANIFOLDS Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 4 - 63...

  • Page 104: Function Manifold Components (After Serial Number 36044)

    Solenoid valve, 2 position 4 way ....BL ....Platform up ........25 ft-lbs / 34 Nm Check valve, 5 psi / 0.3 bar ....... BM ....Steer circuit ........20 ft-lbs / 27 Nm 4 - 64 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...
  • Page 105 June 2003 Section 4 • Repair Procedures 800-610-4101 ActionRental.com REV B MANIFOLDS Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 4 - 65...

  • Page 106: Function Manifold Components - Models With Traction Control

    Solenoid valve, 2 position 4 way ....CN ....Platform up ........25 ft-lbs / 34 Nm Check valve, 10 psi / 0.7 bar ..... CO ....Steer circuit ........20 ft-lbs / 27 Nm 4 - 66 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...
  • Page 107 June 2003 Section 4 • Repair Procedures 800-610-4101 ActionRental.com REV B MANIFOLDS Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 4 - 67...

  • Page 108: Valve Adjustments - Function Manifold

    If the pump is still cavitating, see 5-1, How to Test the Hydraulic Pump. 12 Re-test the system by performing steps 8 through 11. system relief valve function manifold 4 - 68 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...
  • Page 109 4 Remove the platform controls from the platform. Perform this test from the ground system relief valve function manifold with the platform controls. Do not test port stand in the platform. Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 4 - 69...
  • Page 110 Do not adjust the relief valve pressures higher than specifications. 10 Install the relief valve cap. 11 Repeat steps 5 through 7 to confirm the relief valve pressure. 4 - 70 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...
  • Page 111 2 Turn the key switch to ground control and pull out the Emergency Stop button to the on position at both the ground and platform controls. Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 4 - 71...
  • Page 112 Allow the wheels to completely turn to the left, then continue holding the switch while observing the pressure reading on the pressure gauge. Note the pressure. Refer to Section 2, Specifications. 4 - 72 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...
  • Page 113 (item BD or CD). of the machine. 4 Remove the platform controls from the platform. Perform this test from the ground with the platform controls. Do not stand in the platform. Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 4 - 73...
  • Page 114 16 Fully lower the platform. 17 Add an additional 100 pounds / 45.4 kg to the platform. Secure the additional weight. 4 - 74 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...

  • Page 115: Platform Lift Relief Valve Manifold Components, Gs-3246 Models (Before Serial Number 36045)

    The platform lift relief manifold is mounted inside the hydraulic power unit module tray. Index Schematic Description Item Function Torque Relief valve, 2000 psi / 137.9 bar ....G ....Platform up ......25-30 ft-lbs / 34-41 Nm Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 4 - 75...

  • Page 116: Valve Adjustments - Lift Relief Manifold, Gs-3246 Models (Before Serial Number 36045)

    1 Open the hydraulic power unit module tray and locate the lift relief valve located next to the function manifold (item G). relief valve manifold 4 - 76 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...
  • Page 117 Component damage hazard. Do not continue to operate the machine if the hydraulic pump is cavitating. If the pump is still cavitating, see 5-1, How to test the Hydraulic Pump. Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 4 - 77...

  • Page 118: Valve Coils

    30%. 20V DC with diode Result: If the resistance is not within (schematic items AG, BH and CH) specification, plus or minus 30%, replace the coil. 4 - 78 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...
  • Page 119 How to Test a Coil Diode 3 Set a multimeter to read DC voltage. The multimeter, when set to read Genie incorporates spike suppressing diodes in all DC voltage, should be capable of of its coils. Properly functioning coil diodes protect reading up to 800 mA.

  • Page 120: Hydraulic Tank - Rev A

    1 Disconnect the battery pack from the machine. Electrocution hazard. Contact with electrically charged circuits could result in death or serious injury. Remove all rings, watches and other jewelry. 4 - 80 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...

  • Page 121: Steer Axle Components - Rev A

    During re-assembly, be sure that 6 Remove the wheel castle nut. Remove the the spacers are installed onto the wheel. steer link. Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 4 - 81...
  • Page 122 Drive motor mounting fasteners, dry 75 ft-lbs 101.7 Nm 6 Remove the wheel castle nut. Remove the Drive motor mounting fasteners, lubricated 56 ft-lbs wheel. 76.3 Nm 4 - 82 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...

  • Page 123: Steer Cylinder

    3 Remove the pin retaining fasteners from the barrel-end pivot pin. Remove the pivot pin. Note the quantity and location of the spacers when removing the barrel-end pivot pin. Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 4 - 83...

  • Page 124: Steer Bellcrank

    Crushing hazard. The chassis will fall if it is not properly supported. 4 Turn the yokes to the side so the bellcrank can be removed. 4 - 84 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...

  • Page 125: Non-Steer Axle Components - Rev A

    101.7 Nm a new one when removing the castle nut. Brake mounting fasteners, lubricated 56 ft-lbs 76.3 Nm 6 Loosen the wheel castle nut. Do not remove it. Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 4 - 85...

  • Page 126: Brake Release Hand Pump Components - Rev A

    Check valve, pilot operated ......A ....Manual brake release ..25-30 ft-lbs / 34-41 Nm Shuttle valve ..........B ....Brake release ....8-10 ft-lbs / 11-14 Nm Hand pump ..........C ....Manual brake release ..25-30 ft-lbs / 34-41 Nm 4 - 86 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...
  • Page 127 Troubleshooting Flow Charts Before Troubleshooting: Read, understand and obey the safety rules and operating instructions printed in the Genie GS-2032 and GS-2632 and GS-2046 and Observe and Obey: GS-2646 and GS-3246 Operator’s Manual. Troubleshooting and repair procedures shall be Be sure that all necessary tools and test completed by a person trained and qualified on equipment are available and ready for use.
  • Page 128 The codes listed in the Fault Code Chart describe malfunctions and can aid in troubleshooting the machine by pinpointing the area or component affected. 5 - 2 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...
  • Page 129 DIP switch settings. (See Chart 17) Low battery voltage. Batteries discharged. Charge batteries. ECM has been erased. Static strap may be missing Replace static strap. from the machine. Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 5 - 3...
  • Page 130 QD1 OR repair open in 24V cable circuit from QD1 through terminal B+ at U6 to terminal D1 at M6. 20V or more Continued on the next page. 5 - 4 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...
  • Page 131 Industries Service Department. Refer to Chart 2, Pump Motor Will Not Operate OR repair open in wht wire (C2 estop chassis) OR consult the Genie Industries Service Department. Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 5 - 5...
  • Page 132 A1 at M5 to M- at from terminal A1 at pump motor M5 to the M- terminal at motor controller U6. continuity Continued on the next page. 5 - 6 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...
  • Page 133 3 at U6. to terminal 3 at U6 OR replace U5 OR consult the Genie Industries Service Department. Replace M5 OR consult the Genie Industries Service Department. Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 5 - 7...
  • Page 134 Be sure the batteries are fully charged and properly connected. Be sure the hydraulic tank is filled to the correct level. 5 - 8 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...
  • Page 135 TS66 to the ECM U5 OR repair open in the WH A12 wire from SWITCH DWN TS66 to U5 OR consult the Genie Industries Service Department. Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 5 - 9...
  • Page 136 U5 to the platform controls. 20V or more Replace control cable from U5 to the platform controls OR replace the platform controls OR consult the Genie Industries Service Department. 5 - 10 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...
  • Page 137 OR the platform lowering valve (item D) may be stuck open OR the function manifold could have an internal defect. Consult the Genie Industries Service Department. Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 5 - 11...
  • Page 138 Remove mechanical Genie Industries Service restrictions keeping the Department. platform from lowering. Replace the platform controls OR replace the ECM U5 OR consult the Genie Industries Service Department. 5 - 12 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...
  • Page 139 Section 5 • Troubleshooting Flow Charts June 2003 800-610-4101 ActionRental.com REV A This page intentionally left blank. Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 5 - 13...
  • Page 140 Repair or replace the wire circuit from SW6 to the platform controls circuit board U3 OR replace U3 OR consult the Genie Industries Service Department. Continued on the next page. 5 - 14 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...
  • Page 141 (item AF or BI) OR the less than function manifold could 1500 PSI have an internal defect. Consult the Genie Replace the steer relief Industries Service valve (item AE or BF). Department. Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 5 - 15...
  • Page 142 Repair or replace the wire circuit from SW6 to the platform controls circuit board U3 OR replace U3 OR consult the Genie Industries Service Department. Continued on the next page. 5 - 16 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...
  • Page 143 (item AF or BI) OR the less than function manifold could 1500 PSI have an internal defect. Consult the Genie Replace the steer relief Industries Service valve (item AE or BF). Department. Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 5 - 17...
  • Page 144 Be sure the batteries Replace the ECM U5 are fully charged and OR consult the Genie Industries Service properly connected. Department. 5 - 18 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...
  • Page 145 OR consult the Genie 200 to Industries Service 300 psi Department. Pressure is good. Replace the brakes OR consult the Genie Industries Service Department. Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 5 - 19...
  • Page 146 Industries Service Department. Check the connection at the ECM U5 OR replace the drive forward/ reverse valve cartridge (item AI or BJ) OR consult the Genie Industries Service Department. 5 - 20 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...
  • Page 147 Industries Service Department. Check the connection at the ECM U5 OR replace the drive forward/ reverse valve cartridge (item AI or BJ) OR consult the Genie Industries Service Department. Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 5 - 21...
  • Page 148 Repair open in the WH B10-pothole sw wire from the output side of LS8 to the ECM U5 OR replace U5 OR see Chart 10A, Brake Release Function Inoperative. 5 - 22 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...
  • Page 149 See Chart 13 OR remove the obstruction Be sure the batteries from the pothole guard are fully charged and OR consult the Genie Industries Service properly connected. Department. Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 5 - 23...
  • Page 150 LS8 and LS7 OR replace the LS7 contacts. 20V or more Adjust LS7. Repair or replace the wire circuit between LS7 and the positive terminal at alarm H5 5 - 24 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...
  • Page 151 Section 5 • Troubleshooting Flow Charts June 2003 800-610-4101 ActionRental.com REV A This page intentionally left blank. Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 5 - 25...
  • Page 152 B5, check for voltage at terminal 1 of the voltage regulator on the platform controls circuit board U3. 20V or more Continued on page 28. 5 - 26 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...
  • Page 153 June 2003 800-610-4101 ActionRental.com REV A CHART 16 Platform controls circuit board voltage regulator terminal 2 voltage regulator terminal 1 circuit board voltage regulator voltage regulator terminal 3 Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 5 - 27...
  • Page 154 OR replace the control cable from the platform to U5. Replace the coil cord assembly OR replace the control cable from the platform to U5. 5 - 28 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...
  • Page 155 BI or CJ) and check resistance of the coil. See Repair Section. 0 or infinite ohms Replace the drive speed select valve coil (item AJ or BI or CJ). Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 5 - 29...
  • Page 156 Section 5 • Troubleshooting Flow Charts June 2003 800-610-4101 ActionRental.com REV A This page intentionally left blank. 5 - 30 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...

  • Page 157: Electrical Schematic

    Do not allow oil to squirt Read, understand and obey the safety rules or spray. and operating instructions printed in the Genie GS-2032 and GS-2632 and GS-2046 General Repair Process and GS-2646 and GS-3246 Operator's Manual. Be sure that all necessary tools and test...
  • Page 158 (ECM) U5 CR48 power relay to U5 (not used before serial number 25142) hydraulic tank motor controller U6 hydraulic power unit M5 hydraulic pump function manifold 6 - 2 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...
  • Page 159 June 2003 Section 6 • Schematics 800-610-4101 ActionRental.com CONTROL RELAY LAYOUT REV A automotive-style horn H2 (option) CR5 horn relay tilt level sensor S7 Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 6 - 3...
  • Page 160 Brake release coil Y2 (output) Brake release coil Y2 (output) Spare Spare Level sensor signal S7 (input) Level sensor signal S7 (input) Down limit switch LS6 (input) Down limit switch LS6 (input) 6 - 4 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...
  • Page 161 Brake release coil Y2 (output) Brake release coil Y2 (output) Spare Spare Level sensor signal S7 (input) Level sensor signal S7 (input) Down limit switch LS6 (input) Down limit switch LS6 (input) Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 6 - 5...

  • Page 162: Platform Controls Wiring Diagram

    Orange Purple Item Description Alarm White Joystick controller WH/BL White/Blue Emergency Stop button at platform controls WH/BK White/Black SW25 DIP switch WH/RD White/Red Platform controls circuit board Yellow 6 - 6 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...
  • Page 163 Black ABBREVIATION LEGEND Brown Green Item Description Gray Alarm Orange Joystick controller Purple Emergency Stop button at platform controls SW25 DIP switch White Platform controls circuit board Yellow Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 6 - 7...
  • Page 164 (UP) (GROUND) (DOWN) (before serial number 21065) ABBREVIATION LEGEND Item Description Circuit breaker, 7A Hour meter Key switch Emergency Stop at ground controls TS66 Platform up/down toggle switch 6 - 8 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...
  • Page 165 Item Description Auxiliary down battery (GS-3246) BN23 Auxiliary down button (GS-3246) Circuit breaker, 7A Hour meter Key switch Emergency Stop at ground controls TS66 Platform up/down toggle switch Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 6 - 9...
  • Page 166 (after serial number 21064) N.O. N.C. (before serial number 21065) WIRE COLOR LEGEND ABBREVIATION LEGEND Color Description Item Description Black Multi-function alarm Down limit switch White Level sensor 6 - 10 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...
  • Page 167 June 2003 Section 6 • Schematics 800-610-4101 ActionRental.com This page intentionally left blank. Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 6 - 11...
  • Page 168 Relay JOYSTICK CONTROLLER 5000 ohm STEER POTENTIOMETER Hour meter Fuse FUNCTION ENABLE Joystick controller HALL JOYSTICK GENERATOR CONTROLLER Horn or alarm Flashing beacons STEER LEFT/ RIGHT FUNCTION ENABLE 6 - 12 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...
  • Page 169 800-610-4101 ActionRental.com...
  • Page 170 June 2003 Section 6 • Schematics Electrical Schematic REV B (from serial number 17408 to 21064) 800-610-4101 ActionRental.com 6 - 13 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...

  • Page 171: Electrical Schematic

    Y9 = Platform down (GS-3246 only) LS8 = Pothole Y10 = Auxiliary down (GS-3246 only) Orange WH/RD White/Red Hydraulic power unit Y11 = Auxiliary down (GS-3246 only) Purple WH/YL White/Yellow Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 6 - 14...

  • Page 172: Electrical Schematic

    June 2003 Section 6 • Schematics Electrical Schematic (from serial number 17408 to 21064) 800-610-4101 ActionRental.com...
  • Page 173 800-610-4101 ActionRental.com...
  • Page 174 June 2003 Section 6 • Schematics REV B Electrical Schematic (from serial number 21065 to 21262) 800-610-4101 ActionRental.com 6 - 15 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...
  • Page 175 Y9 = Platform down (GS-3246 only) LS8 = Pothole Y10 = Auxiliary down (GS-3246 only) Orange WH/RD White/Red Hydraulic power unit Y11 = Auxiliary down (GS-3246 only) Purple WH/YL White/Yellow Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 6 - 16...

  • Page 176: Electrical Schematic

    June 2003 Section 6 • Schematics Electrical Schematic (from serial number 21065 to 21262) 800-610-4101 ActionRental.com...
  • Page 177 800-610-4101 ActionRental.com...
  • Page 178 June 2003 Section 6 • Schematics REV B Electrical Schematic (from serial number 21263 to 24438) 800-610-4101 ActionRental.com 6 - 17 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...

  • Page 179: Electrical Schematic

    Y9 = Platform down (GS-3246 only) LS8 = Pothole Y10 = Auxiliary down (GS-3246 only) Orange WH/RD White/Red Hydraulic power unit Y11 = Auxiliary down (GS-3246 only) Purple WH/YL White/Yellow Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 6 - 18...

  • Page 180: Electrical Schematic

    June 2003 Section 6 • Schematics Electrical Schematic (from serial number 21263 to 24438) 800-610-4101 ActionRental.com...
  • Page 181 800-610-4101 ActionRental.com...
  • Page 182 June 2003 Section 6 • Schematics REV B Electrical Schematic (from serial number 24439 to 25141) 800-610-4101 ActionRental.com 6 - 19 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...

  • Page 183: Electrical Schematic

    Y9 = Platform down (GS-3246 only) LS8 = Pothole Y10 = Auxiliary down (GS-3246 only) Orange WH/RD White/Red Hydraulic power unit Y11 = Auxiliary down (GS-3246 only) Purple WH/YL White/Yellow 6 - 20 Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246...

  • Page 184: Electrical Schematic

    June 2003 Section 6 • Schematics Electrical Schematic (from serial number 24439 to 25141) 800-610-4101 ActionRental.com...
  • Page 185 800-610-4101 ActionRental.com...
  • Page 186 June 2003 Section 6 • Schematics REV B Electrical Schematic (from serial number 25142 to 27181) 800-610-4101 ActionRental.com 6 - 21 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...

  • Page 187: Electrical Schematic

    Y9 = Platform down (GS-3246 only) LS8 = Pothole Y10 = Auxiliary down (GS-3246 only) Orange WH/RD White/Red Hydraulic power unit Y11 = Auxiliary down (GS-3246 only) Purple WH/YL White/Yellow Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 6 - 22...

  • Page 188: Electrical Schematic

    June 2003 Section 6 • Schematics Electrical Schematic (from serial number 25142 to 27181) 800-610-4101 ActionRental.com...
  • Page 189 800-610-4101 ActionRental.com...
  • Page 190 June 2003 Section 6 • Schematics REV B Electrical Schematic (from serial number 27182 to 28936) 800-610-4101 ActionRental.com 6 - 23 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...

  • Page 191: Electrical Schematic

    Y9 = Platform down (GS-3246 only) LS8 = Pothole Y10 = Auxiliary down (GS-3246 only) Orange WH/RD White/Red Hydraulic power unit Y11 = Auxiliary down (GS-3246 only) Purple WH/YL White/Yellow Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 6 - 24...

  • Page 192: Electrical Schematic

    June 2003 Section 6 • Schematics Electrical Schematic (from serial number 27182 to 28936) 800-610-4101 ActionRental.com...
  • Page 193 800-610-4101 ActionRental.com...
  • Page 194 June 2003 Section 6 • Schematics REV B Electrical Schematic (from serial number 28937 to 33721) 800-610-4101 ActionRental.com 6 - 25 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...
  • Page 195 Y9 = Platform down (GS-3246 only) LS8 = Pothole Y10 = Auxiliary down (GS-3246 only) Orange WH/RD White/Red Hydraulic power unit Y11 = Auxiliary down (GS-3246 only) Purple WH/YL White/Yellow Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 6 - 26...
  • Page 196 June 2003 Section 6 • Schematics Electrical Schematic (from serial number 28937 to 33721) 800-610-4101 ActionRental.com...
  • Page 197 800-610-4101 ActionRental.com...
  • Page 198 June 2003 Section 6 • Schematics REV B Electrical Schematic (from serial number 33722 to 40925) 800-610-4101 ActionRental.com 6 - 27 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...
  • Page 199 Y9 = Platform down (GS-3246 only) LS8 = Pothole Y10 = Auxiliary down (GS-3246 only) Orange WH/RD White/Red Hydraulic power unit Y11 = Auxiliary down (GS-3246 only) Purple WH/YL White/Yellow Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 6 - 28...
  • Page 200 June 2003 Section 6 • Schematics Electrical Schematic (from serial number 33722 to 40925) 800-610-4101 ActionRental.com...
  • Page 201 800-610-4101 ActionRental.com...
  • Page 202 June 2003 Section 6 • Schematics REV B Electrical Schematic (from serial number 40926 to 48054) 800-610-4101 ActionRental.com 6 - 29 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...
  • Page 203 Y9 = Platform down (GS-3246 only) LS8 = Pothole Y10 = Auxiliary down (GS-3246 only) Orange WH/RD White/Red Hydraulic power unit Y11 = Auxiliary down (GS-3246 only) Purple WH/YL White/Yellow 6 - 30 Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246...
  • Page 204 June 2003 Section 6 • Schematics Electrical Schematic (from serial number 40926 to 48054) 800-610-4101 ActionRental.com...
  • Page 205 800-610-4101 ActionRental.com...
  • Page 206 June 2003 Section 6 • Schematics REV A Electrical Schematic (from serial number 48055 to 48717) 800-610-4101 ActionRental.com 6 - 31 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...
  • Page 207 Y9 = Platform down (GS-3246 only) LS8 = Pothole Y10 = Auxiliary down (GS-3246 only) Orange WH/RD White/Red Hydraulic power unit Y11 = Auxiliary down (GS-3246 only) Purple WH/YL White/Yellow Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 6 - 32...
  • Page 208 June 2003 Section 6 • Schematics Electrical Schematic (from serial number 48055 to 48717) 800-610-4101 ActionRental.com...
  • Page 209 800-610-4101 ActionRental.com...
  • Page 210 June 2003 Section 6 • Schematics REV A Electrical Schematic (from serial number 48718 to 49199) 800-610-4101 ActionRental.com 6 - 33 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...
  • Page 211 Y9 = Platform down (GS-3246 only) LS8 = Pothole Y10 = Auxiliary down (GS-3246 only) Orange WH/RD White/Red Hydraulic power unit Y11 = Auxiliary down (GS-3246 only) Purple WH/YL White/Yellow Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 6 - 34...
  • Page 212 June 2003 Section 6 • Schematics Electrical Schematic (from serial number 48718 to 49199) 800-610-4101 ActionRental.com...
  • Page 213 800-610-4101 ActionRental.com...
  • Page 214 June 2003 Section 6 • Schematics REV A Electrical Schematic (after serial number 49199) 800-610-4101 ActionRental.com 6 - 35 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...
  • Page 215 Y9 = Platform down (GS-3246 only) LS8 = Pothole Y10 = Auxiliary down (GS-3246 only) Orange WH/RD White/Red Hydraulic power unit Y11 = Auxiliary down (GS-3246 only) Purple WH/YL White/Yellow Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 6 - 36...
  • Page 216 June 2003 Section 6 • Schematics Electrical Schematic (after serial number 49199) 800-610-4101 ActionRental.com...
  • Page 217 Section 6 • Schematics June 2003 Hydraulic Symbols Legend and Component Reference 800-610-4101 ActionRental.com...
  • Page 218 Solenoid operated Solenoid operated GS-3246 GS-3246 2 position 4 way 2 position 2 way (from serial number 22447 to 36044) (before serial number 23568) directional valve directional valve 6 - 37 Genie GS-2046 and GS-2646 and GS-3246 Part No. 72972...

  • Page 219: Hydraulic Schematic, Gs-2046 And Gs-2646

    IMPORTANT NOTES Drive speed select Item Description Drive forward/reverse Changed to 130 psi / 9 bar relief valve after serial number 17481 Check valve OR relief valve, brake circuit Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 6 - 38...
  • Page 220 April 2003 Section 6 • Schematics Hydraulic Schematic GS-2046 and GS-2646 800-610-4101 (from serial number 17408 to 36044) ActionRental.com...
  • Page 221 Steer left/right Drive speed select Drive forward/reverse IMPORTANT NOTES Brake circuit Item Description Platform up Changed to 10 psi (0,7 bar) after serial number 43739 Check valve, steer circuit Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 6 - 39...
  • Page 222 June 2003 Section 6 • Schematics Hydraulic Schematic GS-2046 and GS-2646 800-610-4101 (after serial number 36044) ActionRental.com...
  • Page 223 Accumulator Relief valve, steer Check valve, brake circuit Steer left/right Brake circuit Drive speed select Drive forward/reverse High speed bypass Flow divider/combiner Platform up Check valve, steer circuit 6 - 40 Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246...
  • Page 224 June 2003 Section 6 • Schematics Hydraulic Schematic GS-2046 and GS-2646 800-610-4101 Models with Traction Control ActionRental.com...
  • Page 225 IMPORTANT NOTES Drive speed select Item Description Drive forward/reverse Changed to 130 psi / 9 bar relief valve after serial number 17481 Check valve OR relief valve, brake circuit Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 6 - 41...
  • Page 226 June 2003 Section 6 • Schematics Hydraulic Schematic GS-3246 800-610-4101 (from serial number 17408 to 22446) ActionRental.com...
  • Page 227 Orifice, platform down circuit Relief valve, steer Accumulator Relief valve, system Steer left/right Relief valve, lift Platform up Brake circuit Drive speed select Drive forward/reverse Relief valve, brake circuit Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 6 - 42...
  • Page 228 June 2003 Section 6 • Schematics Hydraulic Schematic GS-3246 800-610-4101 (from serial number 22447 to 27181) ActionRental.com...
  • Page 229 Relief valve, steer Orifice, platform down circuit Accumulator Relief valve, system Relief valve, lift Steer left/right Platform up Brake circuit Drive speed select Drive forward/reverse Relief valve, brake circuit Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 6 - 43...
  • Page 230 June 2003 Section 6 • Schematics Hydraulic Schematic GS-3246 800-610-4101 (from serial number 27182 to 36044) ActionRental.com...
  • Page 231 Drive speed select Drive forward/reverse IMPORTANT NOTES Brake circuit Item Description Platform up Changed to 10 psi / 0.7 bar after serial number 43739 Check valve, steer circuit Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 6 - 44...
  • Page 232 June 2003 Section 6 • Schematics Hydraulic Schematic GS-3246 800-610-4101 (after serial number 36044) ActionRental.com...
  • Page 233 Accumulator Relief valve, steer Check valve, brake circuit Steer left/right Brake circuit Drive speed select Drive forward/reverse High speed bypass Flow divider/combiner Platform up Check valve, steer circuit Part No. 72972 Genie GS-2046 and GS-2646 and GS-3246 6 - 45...
  • Page 234 June 2003 Section 6 • Schematics Hydraulic Schematic GS-3246 800-610-4101 Models with Traction Control ActionRental.com...
  • Page 235 800-610-4101 ActionRental.com Part No. 72972 Rev B2...
  • Page 236 800-610-4101 ActionRental.com Genie North America Phone 425.881.1800 Toll Free USA and Canada 800.536.1800 425.883.3475 Genie Australia Pty Ltd. Phone + 61 7 3375 1660 Fax + 61 7 3375 1002 Genie Scandinavia Genie China Phone + 86 21 53852570 Phone +...

This manual is also suitable for:

Gs-2646Gs-3246

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