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GS-1532
Genie GS-1532 Manuals
Manuals and User Guides for Genie GS-1532. We have
8
Genie GS-1532 manuals available for free PDF download: Service And Repair Manual, Service Manual, Maintenance Manual, Operator's Manual, Operators Manual With Maintenance Information
Genie GS-1532 Service And Repair Manual (335 pages)
Scissor lifts
Brand:
Genie
| Category:
Boom Lifts
| Size: 17 MB
Table of Contents
Find a Manual for this Model
2
Serial Number Range
3
Revision History
4
Serial Number Legend
5
Safety Rules
6
Table of Contents
8
Specifications
17
Machine Specifications
17
Performance Specifications (Models Without Proportional Lift Function)
19
Performance Specifications (Models with Proportional Lift)
21
Hydraulic Specification
23
Hydraulic Component Specifications
26
Manifold Component Specifications
27
Hydraulic Hose and Fitting Torque Specifications
28
Torque Procedure
29
Repair Procedures
31
Introduction
31
Platform Controls
33
Circuit Board
35
Joystick
36
Platfrom Controls Alarm
36
Platform Emergency Stop Button
37
Ground Controls
38
Software Revision Level
39
Machine Setup
40
Loading or Updating Machine Software
41
Using a Wi-Fi Router to Connect to the Smartlink Web Service Tool
46
Service Override Mode
48
Level Sensors
50
Manual Platform Lowering Cable
65
Outrigger Calibration
67
Hydraulic Tank
68
Hydraulic Pump
69
Function Pump
69
How to Remove the Hydraulic Pump
70
Manifolds
72
Function Manifold Components - GS-1530, GS-1532, GS-1930 and GS-1932
72
Function Manifold Components - GS-2032, GS-2632, GS-3232, GS-2046, GS-2646 and GS-3246
74
Function Manifold Components - GS-4047
76
Check Valve Manifold Components - GS-1530, GS-1532, GS-1930 and GS-1932
78
Lift Pressure Selector Manifold Components - GS-4047
79
Outrigger Function Manifold Components - GS-3232
80
Outrigger Cylinder Manifold Components - GS-3232
81
Valve Adjustments - Function Manifold
82
Valve Coils
88
Steer Axle Components
90
Yoke and Drive Motor
90
Steer Cylinder
91
Steer Bellcrank
92
Non-Steer Axle Components
93
Drive Brake
93
Brake Release Hand Pump Components
94
Scissor Components
95
Scissor Assembly, GS-1530 and GS-1532
96
Scissor Assembly, GS-1930 and GS-1932
102
Scissor Assembly, GS-2032 and GS-2046
110
Scissor Assembly, GS-2632 and GS-2646
117
Scissor Assembly, GS-3232 and GS-3246
125
Scissor Assembly, GS-4047
134
Scissor Arm Wear Pads
142
Platform Height Sensor
144
Lift Cylinder
146
Pressure Transducer
157
Platform Overload System
159
Platform Overload Recovery
164
Platform Components
166
Platform
166
Platform Extension Deck
167
Diagnostics
169
Introduction
169
GCON I/O Map Without Load Sense (All Machines Except GS-3232)
172
GCON I/O Map with Load Sense (All Machines Except GS-3232)
173
GCON I/O Map Without Load Sense GS-3232 Only)
174
GCON I/O Map with Load Sense (GS-3232 Only)
176
Operation Indicator Codes (OIC)
178
Diagnostic Trouble Codes (DTC)
178
Troubleshooting "HXXX" and "PXXX" Faults
179
Fault Inspection Procedure
180
Type "HXXX" Faults
182
Type "PXXX" Faults
186
Type "UXXX" Faults
187
Type "FXXX" Faults
190
Type "CXXX" Faults
193
Schematics
195
Introduction
195
Electrical Component and Wire Color Legends
196
Wiring Diagram Ground and Platform Controls
198
Limit Switch Legend
199
Electrical Symbol Legend
200
Hydraulic Symbols Legend
201
Hydraulic Schematics
202
Hydraulic Component Reference Legend
202
Hydraulic Component Abbreviation Legend
203
Hydraulic Schematic, GS-1530, 1532, 1930, 1932 (from Serial Number GS3010A-110000, GS3011C-10000, GS3014D-101, GS3016P-142281)
204
GS4614C-10000 to GS4614C-12073)
205
Hydraulic Schematic, GS-2032, 2632, 3232, 2046, 2646, 3246
206
Gs4614C-12074, Gs4614D-101)
206
Hydraulic Schematic, GS-3232 (from Serial Number GS3211A-110000) (from Serial Number GS3212C-10000)
207
Hydraulic Schematic, GS-4047 (from Serial Number GS4712C-101 to GS4714C-1459)
208
Hydraulic Schematic, GS-4047
208
Gs4714D-101)
209
Electrical Schematics - ANSI / CSA Models
216
Electrical Schematic, GS-1530 / GS-1930, ANSI / CSA (from Serial Number GS3011A-110828 to GS3014A-136972, GS3014D-101 to GS3015D-1113, GS3011C-10000 to GS3015C-18038)
216
Electrical Schematic, GS-1530 / GS-1930
216
Gs3015D-1114, Gs3016P-142281)
219
Electrical Schematic, GS-1530/1930, ANSI/CSA
220
Gs3016P-158209)
224
Electrical Schematic, GS-3232, ANSI / CSA
225
Electrical Schematic, GS-3232, ANSI / CSA from
226
Electrical Schematic, GS-3232, ANSI / CSA (from Serial Number GS3215A-141899, GS3216P-142677)
234
Electrical Schematic, GS-2032, 2632, 2046, 2646, ANSI / CSA (from Serial Number GS3211A-110000 to GS3214A-135714, GS4612A-110000 to GS4614A-135366, GS4613D-101 to GS4615D-1303)
241
Electrical Schematic, GS-2032, 2632, 2046, 2646, ANSI/CSA
246
Electrical Schematic, GS-2032, 2632, 2046, 2646, ANSI / CSA
247
Electrical Schematic, GS-2032, 2632, 2046, 2646, ANSI / CSA
248
Electrical Schematic, GS-3246 / GS-4047, ANSI / CSA
255
GS4714D-101 to GS4715D-749)
255
Electrical Schematic, GS-3246 / GS-4047, ANSI / CSA
256
Electrical Schematic, GS-3246, GS4047 ANSI / CSA
257
Gs4616D-4433, Gs4716D-3102)
263
Electrical Schematics - CE and Australia Models
265
Electrical Schematic GS-1530, 1532, 1930, 1932, (from Serial Number GS3010A-110000 to GS3011A-110827) as / CE
266
Electrical Schematic, GS-1530/32_GS-1930/32 (from Serial Number GS3011A-110828 to GS3014A-136972, GS3011C-10000 to
270
Electrical Schematic, GS-1530, 1532, 1930, 1932, AS/CE
278
Electrical Schematic, GS-3232, as / CE
280
GS3214A-135714, GS3212C-10000 to GS3215C-14503)
280
Electrical Schematic, GS-3232, as / CE
284
Gs3215A-141898, Gs3215C-14504)
284
Electrical Schematic, GS-3232, as / CE (from Serial Numbers GS3215A-141899, GS3216P-142677 to GS3216P-146462)
288
Electrical Schematic, GS-3232, CE / as (from Serial Number GS3216P-146463)
292
Electrical Schematic, GS-2032, 2632, 2046, 2646, as / CE
295
GS4612C-10000 to GS4615C-14503, GS4613D-101 to GS4615D-1303)
297
GS4614A-135367 to GS4615A-137959, GS4615C-14504, GS4615D-1304)
301
Electrical Schematic, GS-2032, 2632, 2046, 2646, as / CE
301
Electrical Schematic, GS-2032, 2632, 2046, 2646, as / CE (from Serial Numbers GS3216P-146463, GS4616P-139711)
308
Electrical Schematic, GS-3246, as / CE
310
Gs4615D-1303)
310
Gs4615A-137959, Gs4615C-14504, Gs4615D-1304)
314
Electrical Schematic, GS-3246, as / CE
318
Gs4616P-138383)
318
Electrical Schematic, GS-3246, as / CE
322
Gs4616D-4433, Gs4716D-3102)
322
Electrical Schematic, GS-4047, as / CE
324
GS4715C-2130, GS4714D-101 to GS4715D-749)
325
Electrical Schematic, GS-4047, as / CE
328
Gs4715D-750)
328
Electrical Schematic, GS-4047, as / CE (from Serial Number GS4716D-3101)
332
Electrical Schematic - Foot Switch (Option) All Models
333
Foot Switch (Option) All Models
334
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Genie GS-1532 Service Manual (298 pages)
Brand:
Genie
| Category:
Scissor Lifts
| Size: 13 MB
Table of Contents
Introduction
2
Serial Number Information
2
Serial Number Legend
3
Safety Rules
5
Table of Contents
7
G Machine Specifications
15
Performance Specifications
16
Hydraulic Specifications
17
Manifold Component Specifications
18
Hydraulic Hose and Fitting Torque Specifications
19
Pre-Delivery Preparation Report
24
Maintenance Inspection Report
27
Checklist a Procedures
28
Inspect the Manuals and Decals
28
Perform Pre-Operation Inspection
29
Perform Function Tests
29
Perform 30 Day Service
30
Grease the Steer Yokes
30
Checklist B Procedures
31
Inspect the Batteries
31
Inspect the Electrical Wiring
34
Inspect the Electrical Contactor
35
Inspect the Tires, Wheels and Castle Nut Torque
35
Test the Emergency Stop
36
Test the Key Switch
36
Test the Automotive-Style Horn (if Equipped)
37
Test the Drive Brakes
38
Test the Drive Speed - Stowed Position
41
Test the Drive Speed - Raised Position
42
Test the Slow Drive Speed
43
Perform Hydraulic Oil Analysis
44
Inspect the Hydraulic Tank Cap Venting System
44
Check the Module Tray Latch Components
45
Inspect the Voltage Inverter (if Equipped)
46
Test the down Limit Switch and the Pothole Limit Switches
47
Test the up Limit Switch (if Equipped) and the Outrigger Limit Switches (if Equipped)
50
Checklist C Procedures
51
Test the Platform Overload System (if Equipped)
51
Replace the Hydraulic Tank Breather Cap - Models with Optional Hydraulic Oil
53
Checklist D Procedures
54
Check the Scissor Arm Wear Pads
54
Replace the Hydraulic Tank Return Filter Element
57
Checklist E Procedure
58
Test or Replace the Hydraulic Oil
58
Platform Controls
62
Circuit Boards
62
Controller Adjustments
64
Software Configuration
69
Outrigger ECM
74
Outrigger Controls Software Update
77
Platform Components
94
Platform
94
Platform Extension
95
Scissor Components
96
Scissor Assembly, GS-1530 and GS-1532
97
Scissor Assembly, GS-1930 and GS-1932
103
Scissor Assembly, GS-2032 and GS-2046
111
Scissor Assembly, GS-2632 and GS-2646
117
Scissor Assembly, GS-3232 and GS-3246
125
Lift Cylinder
132
Platform Overload System
137
Ground Controls
139
Manual Platform Lowering Cable
139
Level Sensors
140
Hydraulic Pump
146
Function Pump
146
Function Manifold Components - GS-1530, GS-1532, GS-1930 and GS-1932
148
Function Manifold Components - GS-2032, GS-2632, GS-3232, GS-2046, GS-2646 and GS-3246
150
Outrigger Function Manifold Components - GS-3232
152
Outrigger Cylinder Manifold Components - GS-3232
153
Check Valve Manifold Components - GS-1530, GS-1532, GS-1930 and GS-1932
154
Valve Adjustments - Function Manifold
155
Valve Coils
159
Hydraulic Tank
161
Steer Axle Components
162
Yoke and Drive Motor
162
Steer Cylinder
163
Steer Bellcrank
164
Non-Steer Axle Components
165
Drive Brake
165
Brake Release Hand Pump Components
166
Outrigger Components
167
Outrigger Cylinder
167
Fault Code Chart
171
Outrigger Fault Code Chart
173
Hydraulic Schematics
175
Electrical Component Legend
176
Wire Color Legend
177
ECM Pin-Out Legend
178
Outrigger ECM Pin-Out Legend
179
Limit Switch Legend
182
Electrical Symbols Legend
183
Component Reference and Hydraulic Symbols Legend
288
(From Serial Number GS3205-75407 to GS3206-80131) GS-2046/2646/3246 (from Serial Number GS4605-75438 to GS4606-79027)
292
(From Serial Number GS3206-80132 to GS3207-84866) GS-2046/2646/3246 (Form Serial Number GS4606-79028 to GS4607-84839)
294
(From Serial Number GS3208C-101)
295
Genie GS-1532 Maintenance Manual (97 pages)
Scissor Lifts
Brand:
Genie
| Category:
Lifting Systems
| Size: 2 MB
Table of Contents
Models Included in this Manual
3
Find Additional Manuals for Your Model
3
Glossary of Terms
4
Revision History
5
Safety Rules
7
Table of Contents
9
Performance Specifications
12
Function Speeds GS-30, GS-32, GS-46, GS-47
12
Function Speeds GS-69, GS-84, GS-90
12
Drive Speeds
14
Torque Specifications
15
Tires and Wheels
15
Battery Specifications
16
Battery Specifications - DC and be Models
16
Engine Specifications
17
Engine Operator and Maintenance Manuals
17
Deutz Engine Models
17
Perkins Engine Models
18
Ford Engine Models
18
Kubota Engine Models
19
Kohler Engine Models
19
GM Engine Models
20
Hydraulic Specifications
21
Hydraulic Relief Valves
21
Hydraulic and Drive Hub Fluid Capacities
23
Hydraulic Oil Specifications
24
Hydraulic Hose and Fitting Torque Specifications
27
Torque Procedure
28
Maintenance Procedures
31
Introduction
31
Maintenance Schedule
33
Pre-Delivery Preparation Report
34
Scheduled Maintenance Inspection Report - Scissor Lifts
35
Programmed Maintenance Inspection Report - Scissor Lifts
36
Commissioning Procedures
37
Perform 50 Hour Service
37
Perform Engine Maintenance - 50 Hours
37
Perform 150 Hour Service
38
Quarterly Maintenance Procedures
39
Check for Open Bulletins and Owner Registration
39
Battery Inspection
40
Check the Module Tray Latch Components
42
Inspect the Battery Balancer - GS-69 DC
43
Inspect the Electrical Wiring
44
Inspect the Electrical Contactor
45
DC and GS-69 be
45
Inspect the Voltage Inverter (if Equipped)
45
Test the Flashing Beacons (if Equipped)
46
Visual Inspection of the Hydraulic Oil
47
Inspect the Hydraulic Filters
48
Check the Exhaust System - Engine Models
49
Inspect the Fuel Tank Check Valve Venting System - GS-69 RT Gas Models
49
Test the Fuel Select Operation - Gasoline/Lpg Models
50
Check and Adjust the Engine RPM
51
Inspect the Tires, Wheels and Lug Nut Torque
53
Confirm the Proper Brake Configuration - GS-69, GS-84, GS-90
54
Test the Drive Brakes
54
Test the Drive Speed - Stowed Position
55
Test the Drive Speed - Raised Position
55
Test the down Limit Switch, Level Sensor and Pothole Limit Switches
56
And GS-47
56
Test the Platform Gate Proximity Switches and the Extension Deck Limit Switch - GS-2646 AV, GS-2646 AV35
60
Annual Maintenance Procedures
62
Check the Drive Hub Oil Level and Fastener Torque
62
Test the Function Pump - GS-69 be and GS-69 DC
62
Test the Oscillate Axle - GS-90
63
Test the down Limit Switch Descent Delay - GS-69, GS-84 and
66
Equipped)
66
Test the Platform Overload Pressure Transducer and Platform Height Sensor - GS-30, GS-32, GS-46 and GS-47 (if Equipped)
68
(If Equipped)
71
Test the Platform Overload System - GS-69 (if Equipped)
73
Test the Platform Overload System - GS-84 and GS-90 (if Equipped)
75
Programmed Maintenance Procedures
77
P0-1 Inspect the Engine Air Filter - GS-69 RT
77
P0-2 Grease the Steer Yokes - GS-30, GS-32, GS-46 and GS-47
78
P0-3 Deutz Engine Maintenance - under 1000 Hours
79
P0-4 Ford Engine Maintenance - under 1000 Hours
80
P0-5 Kohler Engine Maintenance - under 1000 Hours
81
P0-6 Kubota Engine Maintenance - under 1000 Hours
82
P0-7 Perkins Engine Maintenance - under 1000 Hours
83
P0-8 GM Engine Maintenance - under 1000 Hours
84
P1-1 Perform Engine Maintenance - 1000 Hours
85
P1-2 Replace the Drive Hub Oil - GS-69, GS-84 and GS-90
86
P2-1 Perform Engine Maintenance - 2000 Hours
86
P2-2 Replace the Hydraulic Filters
87
P2-3 Check the Free-Wheel Configuration - GS-84 and GS-90
88
P2-4 Check the Scissor Arm Wear Pads (and Slider Blocks, if Equipped)
90
P2-5 Grease the Steer Axle Wheel Bearings - GS-69 be and GS-69 DC
93
P2-6 Test or Replace the Hydraulic Oil
94
P3-1 Perform Engine Maintenance - 3000 Hours
95
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Genie GS-1532 Operator's Manual (67 pages)
Brand:
Genie
| Category:
Boom Lifts
| Size: 2 MB
Table of Contents
Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
5
General Safety
7
Personal Safety
10
Work Area Safety
11
Legend
18
Controls
21
Inspections
25
Workplace Inspection
33
Operating Instructions
38
Emergency Stop
47
Emergency Lowering
47
To Retract Outrigger
48
To Steer
48
To Drive
48
Driving on a Slope
48
Gs-30 • Gs-32 • Gs
48
To Determine Slope Grade
49
Error Indicators
49
Transport and Lifting Instructions
53
Maintenance
57
Specifications
59
Genie GS-1532 Operator's Manual (69 pages)
Brand:
Genie
| Category:
Lifting Systems
| Size: 6 MB
Table of Contents
Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
5
General Safety
7
Personal Safety
9
Work Area Safety
10
Legend
18
Controls
21
Inspections
25
Operating Instructions
42
Gs-30 • Gs-32 • Gs-46 • Gs
49
Transport and Lifting Instructions
52
Maintenance
57
Specifications
59
Genie GS-1532 Operator's Manual (62 pages)
Brand:
Genie
| Category:
Scissor Lifts
| Size: 4 MB
Table of Contents
Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
5
General Safety
7
Personal Safety
9
Work Area Safety
10
Legend
18
Controls
21
Inspections
25
Operating Instructions
40
Transport and Lifting Instructions
48
Maintenance
52
Specifications
54
Genie GS-1532 Operators Manual With Maintenance Information (40 pages)
Brand:
Genie
| Category:
Lifting Systems
| Size: 2 MB
Table of Contents
Table of Contents
2
Safety Rules
3
Tip-Over Hazards
4
Fall Hazards
7
Collision Hazards
7
Crushing Hazards
8
Component Damage Hazard
8
Explosion and Fire Hazard
8
Damaged Machine Hazards
9
Bodily Injury Hazard
9
Decal Legend
9
Legend
11
Controls
12
Pre-Operation Inspection
14
Maintenance
16
Observe and Obey
16
Check the Hydraulic Oil Level
16
Check the Batteries
17
Scheduled Maintenance
17
Function Tests
18
At the Ground Controls
19
At the Platform Controls
19
Workplace Inspection
23
Operating Instructions
24
Emergency Stop
25
Operation from Ground
25
Operation from Platform
25
To Charge Battery
28
Dry Battery Filling and Charging Instructions
28
Transport and Lifting Instructions
29
Observe and Obey
29
Brake Release Operation
29
Securing to Truck or Trailer for Transit
31
Decals
32
Specifications
36
Genie GS-1532 Operator's Manual (33 pages)
Brand:
Genie
| Category:
Boom Lifts
| Size: 0 MB
Table of Contents
Table of Contents
2
Safety
3
Electrocution Hazards
4
Legend
10
Controls
11
Pre-Operation Inspection
13
Maintenance
15
Function Tests
17
Workplace Inspection
21
Operating Instructions
22
Decals
26
Transport and Lifting Instructions
28
Specifications
31
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