Filtec FT-70c Manuals

Filtec FT-70c Manuals

Manuals and User Guides for Filtec FT-70c. We have 1 Filtec FT-70c manual available for free PDF download: Service And Technical Reference Manual

Filtec FT-70c Service And Technical Reference Manual

Filtec FT-70c Service And Technical Reference Manual (243 pages)

Fill Level Inspector, for Can Inspection

Brand: Filtec | Category: Security Sensors | Size: 2.17 MB

Table of Contents

Table of Contents

4
- Radiological Safety
  15
Chapter One: Ft-70 System Overview

20
- System Overview
  22
  - Fill Level Inspection Basics
    23
- Chapter 1 : FT-70 System Overview
  24
- How Overfill Inspection Works
  24
- How Underfill Inspection Works
  24
- Rejection Control Basics
  25
- System Specifications
  26
  - Power Requirements
    26
  - Operating Temperature
    26
  - Pneumatics
    26
  - X-Ray Generator
    26
  - Inspection Accuracy
    27
  - Physical Size
    27
  - Triggering System
    28
  - High Resolution Encoder
    28
  - Rejection
    28
  - Mounting
    28
  - Height Adjustment
    28
  - Container Types
    29
  - Container Spacing
    29
  - Control Panel
    29
  - System Software
    30
- Optional System Features
  31
  - Bulged End Detection
    31
  - Missing Lid Detection
    31
  - Down Can Detection
    31
  - Dud Detection
    31
  - External Reject Control
    32
  - Serial Interface
    32
  - Programmable Logic Controller Interface (PLC)
    32
Chapter Two: Installation Requirements

34
- Chapter 2 : Installation Requirements
  36
- Installation Requirements Overview
  36
- Pneumatics
  36
- Power Supply
  36
- Conveyor System
  37
  - Production Conveyor
    37
  - Reject Takeaway Conveyor
    38
- Physical Space
  37
Chapter Three: Installing the Ft-70

40
Chapter Four: Conﬁguring the Ft-70 for Operation

70
Chapter Five: System Software

96
- Chapter 5 : System Software
  99
- The Arrow Keys
  99
- The Control Panel
  99
  - Using the Control Panel
    99
- The Function Group Keys
  99
- The Safety Interlock Switch
  100
- Selecting the FT-70'S Operating Mode
  101
  - Selecting an Operating Mode
    101
- Software Functions List
  102
- Function Descriptions
  107
  - Fill Level Functions Group
    107
    
    Autoshutter Status
    107
    
    X-Ray Status
    107
    
    Overfill Status
    108
    
    Target Head Height
    108
    
    Underfill Status
    108
    
    X-Ray Counts
    108
    
    Dyn Prod. Good Test
    109
    
    Dyn. Reject Pt. Test
    109
    
    Fill Level Optimization
    109
    
    Learn Target Head Height
    109
    
    Looktime Gate
    109
    
    Review Fill Level Test
    109
    
    X-Ray Threshold
    109
  - Container Finish Functions Group
    110
    
    Bulged End Status
    110
    
    Diameter Missing Lid Status
    110
    
    Down Can Status
    110
    
    External Reject Status
    110
    
    Height of Can
    110
    
    Missing Lid Status
    110
    
    Width at down Can
    110
    
    Diameter Missing Lid Width
    111
    
    Minimum Diameter Missing Lid
    111
  - Counter Functions Group
    112
    
    Total Missing Lid
    112
    
    Total Overfills
    112
    
    Total Rejects
    112
    
    Total Throughput
    112
    
    Total Underfills
    112
    
    Reset All Counters
    113
    
    Reset Total Throughput
    113
    
    Total Bulged End
    113
    
    Total Dia. Missing Lid
    113
    
    Total down Can
    113
    
    Total External Reject
    113
    
    Reset Total Missing Lid
    114
    
    Reset Total Overfill
    114
    
    Reset Total Rejects
    114
    
    Reset Total Underfill
    114
    
    Reset Total Bulged End
    115
    
    Reset Total Diameter Missing Lid
    115
    
    Reset Total down Can
    115
    
    Reset Total External Rejects
    115
  - Rejector Functions Group
    116
    
    Fire Rejector on Demand
    116
    
    Reject Next Container
    116
    
    Rejector Pulse Width
    116
    
    Rejector Status
    116
    
    Inspect Trig to C/L Rej
    117
    
    Rejector Reaction Delay
    117
  - System Functions Group
    118
    
    Beacon Status
    118
    
    Current Container Type
    118
    
    Last Reject Detected
    118
    
    Line Speed (Cpm)
    118
    
    Conveyor Drive Sprocket
    119
    
    Line Speed (Cph)
    119
    
    Serial Data ID Number
    119
    
    System Display
    119
    
    Host/Modbus Port Status
    120
    
    Modbus Message Counters
    120
    
    PLC Output Pulse Width
    120
    
    Alarm Overfills
    121
    
    Alarm Underfills
    121
    
    Chain Velocity
    121
    
    Time Width of Can
    121
- Alarm Bulged End
  122
- Alarm Dia. Missing Lid
  122
- Alarm down Can
  122
- Alarm External Reject
  122
- Load Default Constants
  122
  - Alarm Missing Lid
    122
- Can Width at Trig
  123
- Change Password
  123
- Maximum Can Diameter
  123
- Maximum Conveyor Speed
  123
- Maximum Line Speed
  123
- View TB1 & TB4 Pin Assignments
  124
- Clear System
  125
- Container Text
  125
- Current Language
  125
- View PLC Pin Assignments
  125
- Current Container Type
  126
- Fill Level
  126
- Of Container Types
  126
- X-Ray Source
  126
- Overfill Text
  127
- Underfill Text
  127
- Missing Lid
  128
- Missing Lid Text
  128
- Bulged End
  129
- Bulged End Text
  129
- Down Can
  130
- Down Can Text
  130
- Diameter Missing Lid
  131
- Diameter Missing Lid Text
  131
- External Reject
  132
- External Reject Text
  132
- Rejector Type
  132
- External Trigger Logic
  133
- Known Chain Pitch & Teeth
  133
- PLC Series Alarms
  133
- Serial Interface
  133
- Calibrate Encoder
  134
- Calibrate Encoder Value
  134
- Conveyor Segment Pitch
  134
- Encoder Prescaler Value
  134
- Encoder Resolution
  134
- Save Default Constants
  134
- Teeth/Conveyor Segment
  134
- X-Ray Sample Cutoff Limit
  135
- X-Ray Samples Per Encoder
  135
- Diagnostics Function Group
  136
  - How to Access Diagnostic Error Codes
    136
  - Diagnostic Error Codes Listing
    137
Chapter Six: Calibration Procedures

140
- FT-70 Calibration Procedures
  142
- Encoder Calibration Procedures
  143
  - Variable Speed Conveyors
    144
- Chapter 6 : Calibration Procedures
  144
- LED Definitions Quick Reference
  144
- Conversion Factors
  145
- How to Determine if You Have Baseline Eight
  145
- Before You Begin
  146
- Standard Conveyor Calibration Procedure
  147
- Unknown Sprocket Size Calibration Procedure
  152
  - Executing the Encoder Calibration Routine
    153
  - Fine-Tuning the Rejector Timing
    154
- Non-Standard Conveyor Calibration Procedure
  157
  - Executing the Encoder Calibration Routine
    159
  - Fine-Tuning the Rejector Timing
    160
- Fixed Speed Conveyors
  163
  - Before You Begin
    163
- The Line Speed Calibration Procedure
  164
  - Fine Tuning the Rejector Timing
    165
- Sensors Calibration Procedures
  167
  - Proximity Sensors
    167
  - Fiber-Optic Sensors
    167
  - Before You Begin
    167
  - Calibrating the Centerline Inspection Trigger
    168
  - Calibrating the Upstream Inspection Trigger
    169
  - Calibrating the Bulged End Sensor
    170
  - Calibrating the down Can Sensor
    171
- Radiation Detector Calibration Procedure
  172
- Fill Level Optimization
  175
  - Before You Begin
    175
    
    Leveling the Inspection Head
    176
  - Executing the Fill Level Optimization Routine
    177
    
    Establishing the Underfill X-Ray Threshold
    177
    
    Establishing the Target Head Height
    179
    
    The Dynamic Reject Point Test
    179
    
    The Dynamic Product Good Test
    180
    
    The Review Fill Level Test
    181
Chapter Seven: Maintenance Procedures

182
- Maintenance Schedules
  184
  - Day Maintenance
    185
- Before You Perform any Maintenance Procedure
  186
- Bulged End and Missing Lid Sensors
  186
  - Maintenance Procedures
    186
- Chapter 7 : Maintenance Procedures
  186
- Trigger Beam and Emitter Lenses
  186
- External Wiring
  187
- Pressure Regulator and Air Filter
  187
- The FT-70 Housing
  187
- Replacing the Rejector Pad
  188
- Servicing the Regulator and Coalescing Air Filters
  189
Table of Contents

191
- Diagnostic Error Messages
  192
  - Error Number 9
    193
  - Error Number 15
    194
  - Error Number 23
    195
  - Error Number 27
    196
  - Error Number 48
    197
  - Error Number 52
    198
  - Error Number 68
    199
  - Error Number 117
    200
  - Error Number 119
    201
  - Error Number 123
    202
  - Major Component Subsystems
    203
  - Before You Begin
    203
- Troubleshooting Procedures
  203
  - What You Should Do before In-Depth Troubleshooting
    204
- Main Power System Troubleshooting
  205
  - Testing the Power Supply
    205
  - Testing the Power Transformer
    206
- X-Ray System Troubleshooting
  207
- How to Replace the X-Ray Generator
  210
  - X Industrial Dynamics Company, Ltd. ©
    210
- Main Processor Card Troubleshooting
  215
- Sensor System Troubleshooting
  218
- Rejector Troubleshooting
  220
  - Proline Rejector Troubleshooting
    220
    
    The Rejector Is Operating Erratically
    220
    
    The Rejector Remains Extended
    220
    
    The Rejector Does Not Function
    221
  - Servotec Rejector Troubleshooting
    221
    
    The Rejector Is Operating Erratically
    221
    
    All Containers Are Rejected
    222
    
    Containers Are Not Rejected
    222
  - Containers Are Rejected Erratically
    223
    
    Facility Air Pressure Drops or Is Erratic
    223
    
    Rejector Is Not in the Correct Position
    223
    
    Rejector Pad Fatigue or Failure
    223
    
    Rejector Sticking or Binding
    223
    
    Time Delay Is Incorrectly Set
    223
  - Chapter Nine: Using a PLC with Your
    224
- Chapter 9 : Using a PLC with Your FT-70
  226
- Using a PLC with Your
  226
- PLC Series Alarms
  227
- Remote Alarm
  231
  - How to Clear a Remote Alarm
    231
  - Remote Alarm Error Number Designations
    231
Chapter Ten: Controller Board Dip Switches and Leds

232
- Chapter 10 : Controller Board Dip Switches and Leds
  234
- Controller Board Switch Locations
  234
- Switch Function Configurations
  235
- Switch Function Definitions
  236
  - Dip Switch Pack S1
    236
    
    S1-1: Inspection Logic
    236
    
    S1-2: Software Write Protect
    236
    
    S1-3: Speed Tracking
    236
    
    S1-4: Languages
    236
    
    S1-5: System Configuration
    236
    
    S1-6: Not Used
    236
    
    S1-7: Not Used
    236
    
    S1-8: Password
    236
  - Dip Switch Pack S2
    237
    
    S2-1: Baud Rate
    237
    
    S2-2: Handshake Flags
    237
    
    S2-3: Parity On/Off
    237
    
    S2-4: Parity Odd/Even
    237
    
    S2-5: Character Size
    237
    
    S2-6: Multi-Serial
    237
    
    S2-7: Led Section Selector
    237
    
    S2-8: Led Bank Selector
    237
  - Slide Switches
    238
    
    Sw11
    238
    
    Sw13
    238
    
    Sw3
    238
- Controller Board LED Locations
  239
  - LED Logic
    240
    
    Section 1, Bank 1: S2-7 = Closed/S2-8 = Closed
    241
    
    Section 1, Bank 2: S2-7 = Closed/S2-8 = Open
    241
    
    Section 2, Bank 1: S2-7 = Open/S2-8 = Closed
    242

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