Sign In
Upload
Manuals
Brands
Filtec Manuals
Accessories
FT-50c
Filtec FT-50c Manuals
Manuals and User Guides for Filtec FT-50c. We have
1
Filtec FT-50c manual available for free PDF download: Service And Technical Reference Manual
Filtec FT-50c Service And Technical Reference Manual (239 pages)
Fill Level Inspector
Brand:
Filtec
| Category:
Accessories
| Size: 1.98 MB
Table of Contents
Table of Contents
4
Radiological Safety
14
Understanding Radiological Safety
14
Radiological Safety Guidelines
15
Radiation Measurement Testing Data
15
Radiation Warning Labels
17
Filtec Model FT-50 Radiation Exposure Profiles
18
System Overview
22
Fill Level Inspection Basics
23
How Underfill Inspection Works
24
How Overfill Inspection Works
24
Rejection Control Basics
25
System Specifications
26
Power Requirements
26
Operating Temperature
26
Pneumatics
26
Gamma Source
26
Inspection Accuracy
27
Physical Size
27
Triggering System
28
High Resolution Encoder
28
Rejection
28
Mounting
28
Height Adjustment
28
Container Types
29
Container Spacing
29
Control Panel
29
System Software
30
Optional System Features
31
Bulged End Detection
31
Missing Lid Detection
31
Down Can Detection
31
Dud Detection
31
External Reject Control
32
Serial Interface
32
Programmable Logic Controller Interface (PLC)
32
Installation Requirements Overview
36
Power Supply
36
Pneumatics
36
Physical Space
37
Conveyor System
37
Production Conveyor
37
Reject Takeaway Conveyor
38
Before You Begin
42
Basic Terminology
42
Installing the
42
Unpacking the FT-50
43
Installing the FT-50 Inspection System
44
Preparing the Conveyor
46
Mounting the FT-50
47
Assemble the Floor Stand
47
Mount and Position the Inspection Head
50
Secure the Floor Stand to the Floor
52
Install the Slant Support Braces
53
Install the Air Purge System
58
Install the High-Resolution Encoder
60
Mounting the Encoder Inline
60
Mounting the Encoder Offset
61
Install the Rejector
61
Connect the Main Power Source
62
Standard Power Supply Wiring
62
Wiring the Main Power Supply Cable to the I/O Junction Box
64
Power Supply Wiring Examples
66
Example A: Standard 115 VAC or 230 VAC with Neutral Line
66
Standard 115 VAC or 230 VAC with Neutral Line
66
Example B: Using a Voltage Regulating Transformer
67
Using a Voltage Regulating Transformer
67
Example C: Poly-Phase/Single-Phase from the same System
68
Poly-Phase/Single-Phase from the same System
68
Example D: High Voltage Poly-Phase Systems (Delta or Wye)
69
High Voltage Poly-Phase Systems (Delta or Wye)
69
Chapter Overview
72
Mechanical Configuration
73
Before You Begin
74
Aligning the Fill Level Inspection Beam
75
Aligning the Inspection Trigger
77
Aligning the Missing Lid Sensor Height
79
Aligning the Bulged End Sensor Height
81
Aligning the down Can Sensor
83
Wiring the External Reject Function
84
Software Configuration
85
Calibrating the Encoder and Rejector Timing
85
Configuring the Inspection Looktime Gate
86
Configuring the Gamma Threshold
88
Setting the Overfill Gamma Threshold
89
Setting the Underfill Gamma Threshold
90
Configure the Missing Lid Function
91
Configure the Bulged End Function
91
Configure the Diameter Missing Lid Function
92
Configure the down Can Function
94
Configure the External Reject Function
95
The Control Panel
100
Using the Control Panel
100
The Function Group Keys
100
The Arrow Keys
100
Selecting the FT-50'S Operating Mode
101
Selecting an Operating Mode
101
Software Functions List
102
Function Descriptions
107
Fill Level Functions Group
107
Underfill Status
107
Overfill Status
107
Gamma Counts
107
Target Head Height
108
Gamma Threshold
108
Looktime Gate
108
Fill Level Optimization
108
Learn Target Head Height
109
Dyn. Reject Pt. Test
109
Dyn Prod. Good Test
109
Review Fill Level Test
109
Container Finish Functions Group
110
Bulged End Status
110
Missing Lid Status
110
Down Can Status
110
Diameter Missing Lid Status
110
External Reject Status
110
Width at down Can
110
Height of Can
110
Diameter Missing Lid Width
111
Minimum Diameter Missing Lid
111
Counter Functions Group
112
Total Throughput
112
Total Rejects
112
Total Underfills
112
Total Overfills
112
Total Missing Lid
112
Total Bulged End
113
Total down Can
113
Total Dia. Missing Lid
113
Total External Reject
113
Reset All Counters
113
Reset Total Throughput
113
Reset Total Rejects
114
Reset Total Underfill
114
Reset Total Overfill
114
Reset Total Missing Lid
114
Reset Total Bulged End
115
Reset Total down Can
115
Reset Total Diameter Missing Lid
115
Reset Total External Rejects
115
Rejector Functions Group
116
Rejector Status
116
Fire Rejector on Demand
116
Rejector Pulse Width
116
Reject Next Container
116
Inspect Trig to C/L Rej
117
Rejector Reaction Delay
117
System Functions Group
118
Current Container Type
118
Last Reject Detected
118
Beacon Status
118
Line Speed (Cpm)
118
Line Speed (Cph)
119
System Display
119
Conveyor Drive Sprocket
119
Serial Data ID Number
119
Host/Modbus Port Status
120
Modbus Message Counters
120
PLC Output Pulse Width
120
Time Width of Can
121
Chain Velocity
121
Alarm Underfills
121
Alarm Overfills
121
Alarm Missing Lid
122
Alarm Bulged End
122
Alarm down Can
122
Alarm Dia. Missing Lid
122
Alarm External Reject
122
Load Default Constants
122
Can Width at Trig
123
Maximum Can Diameter
123
Maximum Line Speed
123
Maximum Conveyor Speed
123
Change Password
123
View TB1 & TB4 Pin Assignments
124
View PLC Pin Assignments
125
Clear System
125
Current Language
125
Container Text
125
Of Container Types
126
Current Container Type
126
Fill Level
126
Underfill Text
126
Overfill Text
127
Missing Lid
128
Missing Lid Text
128
Bulged End
129
Bulged End Text
129
Down Can
130
Down Can Text
130
Diameter Missing Lid
131
Diameter Missing Lid Text
131
External Reject
132
External Reject Text
132
Rejector Type
133
PLC Series Alarms
133
Serial Interface
133
External Trigger Logic
133
Known Chain Pitch & Teeth
134
Encoder Resolution
134
Save Default Constants
134
Conveyor Segment Pitch
134
Teeth/Conveyor Segment
134
Calibrate Encoder
134
Calibrate Encoder Value
135
Encoder Prescaler Value
135
Gamma Sample Cutoff Limit
135
Gamma Samples Per Encoder
135
Diagnostics Function Group
136
How to Access Diagnostic Error Codes
136
Diagnostic Error Codes Listing
137
Calibration Procedures
140
FT-50 Calibration Procedures
142
Encoder Calibration Procedures
143
Variable Speed Conveyors
144
LED Definitions Quick Reference
144
Conversion Factors
145
How to Determine if You Have Baseline Eight
145
Before You Begin
146
Standard Conveyor Calibration Procedure
147
Unknown Sprocket Size Calibration Procedure
152
Executing the Encoder Calibration Routine
153
Fine-Tuning the Rejector Timing
154
Non-Standard Conveyor Calibration Procedure
157
Executing the Encoder Calibration Routine
159
Fine-Tuning the Rejector Timing
160
Fixed Speed Conveyors
163
Before You Begin
163
The Line Speed Calibration Procedure
165
Fine Tuning the Rejector Timing
166
Sensors Calibration Procedures
168
Proximity Sensors
168
Fiber-Optic Sensors
168
Before You Begin
168
Calibrating the Centerline Inspection Trigger
169
Calibrating the Upstream Inspection Trigger
170
Calibrating the Bulged End Sensor
171
Calibrating the down Can Sensor
172
Radiation Detector Calibration Procedure
173
Solid State Detector
173
Scintillation Tube Detector
173
Calibrating the Scintillation Tube Detector
174
Scintillation Detector Calibration Procedure
174
Fill Level Optimization
176
Before You Begin
176
Leveling the Inspection Head
177
Executing the Fill Level Optimization Routine
178
Establishing the Underfill Gamma Threshold
178
Establishing the Target Head Height
180
The Dynamic Reject Point Test
181
The Dynamic Product Good Test
182
The Review Fill Level Test
183
Maintenance Schedules
186
Daily Schedule
186
Weekly Maintenance
186
Monthly Maintenance
186
120 Day Maintenance
187
Maintenance Procedures
188
Before You Perform any Maintenance Procedure
188
Trigger Beam and Emitter Lenses
188
Bulged End and Missing Lid Sensors
188
The FT-50 Housing
189
Pressure Regulator and Air Filter
189
External Wiring
189
Replacing the Rejector Pad
189
Servicing the Regulator and Coalescing Air Filters
190
Diagnostic Error Messages
194
Error Number 11
194
Error Number 12
194
Error Number 14
194
Error Number 15
195
Error Number 16
195
Error Number 22
195
Error Number 23
195
Error Number 24
195
Error Number 25
195
Error Number 27
196
Error Number 33
196
Error Number 34
196
Error Number 46
197
Error Number 47
197
Error Number 48
197
Troubleshooting Procedures
204
Major Component Subsystems
204
Before You Begin
204
What You Should Do First
205
Power Supply System Troubleshooting
206
Testing the Power Supply
206
Testing the Power Transformer
207
Processing System Troubleshooting
208
Main Processor Card
208
Serial Communications Card
209
The Control Panel
209
Sensor System Troubleshooting
211
Scintillation Tube Detector (STD)
211
Solid State Detector (SSD)
211
Optical Sensors
212
Proximity Sensors
212
Encoder
212
Troubleshooting Problems with Rejectors
213
Proline Rejector Troubleshooting
213
Quick Reference Troubleshooting Guide
216
Using a PLC with Your FT-50
220
PLC Series Alarms
221
How to Determine the Signal Output Wiring
222
Adjusting the PLC Output Signal Pulse Width
222
Relay Types for Output Signals
223
Remote Alarm
225
How to Clear a Remote Alarm
225
Remote Alarm Error Number Designations
225
Controller Board Switch Locations
228
Switch Function Configurations
229
Switch Function Definitions
230
Dip Switch Pack S1
230
S1-1: Inspection Logic
230
S1-2: Software Write Protect
230
S1-3: Speed Tracking
230
S1-4: Languages
230
S1-5: System Configuration
230
S1-6: Not Used
230
S1-7: Not Used
230
S1-8: Password
230
Dip Switch Pack S2
231
S2-1: Baud Rate
231
S2-2: Handshake Flags
231
S2-3: Parity On/Off
231
S2-4: Parity Odd/Even
231
S2-5: Character Size
231
S2-6: Multi-Serial
231
S2-7: Led Section Selector
231
S2-8: Led Bank Selector
231
Slide Switches
231
Sw11
232
Sw13
232
Controller Board LED Locations
233
LED Configurations
234
LED Logic
234
LED Definitions
235
Section 1, Bank 1: S2-7 = Closed/S2-8 = Closed
235
Section 1, Bank 2: S2-7 = Closed/S2-8 = Open
235
Section 2, Bank 1: S2-7 = Open/S2-8 = Closed
236
Section 2, Bank 2: S2-7 = Open/S2-8 = Open
236
Advertisement
Advertisement
Related Products
Filtec FT-50
Filtec ft-70
Filtec FT-100
Filtec FT-170
Filtec FT-100CI
Filtec FT-170CI
Filtec FT-70c
Filtec FT-75
Filtec Categories
Security Sensors
Measuring Instruments
Industrial Equipment
Accessories
Analytical Instruments
More Filtec Manuals
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL