Fayat Group BOMAG BW 213 D-5 Drum Roller Manuals

Manuals and User Guides for Fayat Group BOMAG BW 213 D-5 Drum Roller. We have 3 Fayat Group BOMAG BW 213 D-5 Drum Roller manuals available for free PDF download: Operating Instruction, Operating Instruction, Maintenance Instruction, Service Manual

Fayat Group BOMAG BW 213 D-5 Operating Instruction (290 pages)

Single drum roller

Brand: Fayat Group | Category: Construction Equipment | Size: 15 MB

Table of Contents
3
Introduction
11
Foreword
12
Machine Type Plate and Engine Type Plate
14
Technical Data
15
Noise and Vibration Data
19
Noise Data
19
Vibration Data
19
Concerning Your Safety
21
Basic Prerequisites
22
General
22
Explanation of Signal Words Used
23
Personal Protective Equipment
24
Intended Use
25
Improper Use
25
Estimated Service Life of the Machine
26
Definition of Responsible Persons
27
Operating Company
27
Expert / Qualified Person
27
Driver / Operator
28
Fundamentals for Safe Operation
29
Remaining Dangers, Remaining Risks
29
Regular Safety Inspections
29
Modifications and Alterations to the Machine
29
Damage, Defects, Misuse of Safety Devices
30
Roll over Protective Structure (ROPS)
30
Handling Fuels and Lubricants
32
Preliminary Remarks
32
Safety Regulations and Environmental Protection Regulations for Handling Diesel Fuel
33
Safety Regulations and Environmental Protection Regulations for Handling Oil
35
Safety Regulations and Environmental Protection Regulations for Handling Hydraulic Oil
36
Safety Regulations and Environmental Protection Regulations for Handling Coolants
38
Safety Regulations and Environmental Protection Regulations for Handling Battery Acid
40
Load/Transport the Machine
42
Starting up the Machine
44
Prior to Commissioning
44
Starting the Engine
45
Starting the Engine with Jump Leads
45
Driving the Machine; Working Operation
47
Driving the Machine
47
Driving up and down Slopes
48
Cross-Slope
48
Working with Vibration
49
Parking the Machine
49
Refuelling
50
Emergency Procedures
51
Actuating the Emergency Stop Switch
51
Disconnecting the Battery
51
Towing the Machine
51
Maintenance Work
53
Preliminary Remarks
53
Working on Hydraulic Lines
53
Working on the Engine
54
Maintenance Work on Electric Components and Battery
55
Working on the Air Conditioning
55
Working on Wheels and Tyres
55
Cleaning Work
56
Measures for Longer Shut-Down Periods
56
After Maintenance Work
57
Repair
58
Signage
59
Danger Zones
67
Safety Components
68
Indicators and Control Elements
71
Driver's Stand
72
Instrument Cluster
72
Operating Console
79
Travel Lever
84
Driver's Seat
86
Cabin
90
Control Console Cabin
90
Heating / Air Conditioning
91
DIN Socket
93
Control Panel for Auxiliary Heating
94
Monitor for Reversing Camera
96
Fire Extinguisher
97
Engine Compartment
98
Main Battery Switch
98
Outside of Machine
99
Reversing Camera
99
Checks Prior to Start up
101
Notes on Safety
102
Visual Inspections and Function Tests
104
Checking the Engine Oil Level
105
Checking the Fuel Level; Topping up Fuel
106
Checking the Fuel Level
106
Refuelling
106
Checking the Hydraulic Oil Level
108
Checking the Coolant Level
109
Checking Wheels and Tyres
111
Operation
113
Setting up the Workplace
114
Electronic Immobilizer
115
Starting the Engine
116
Travel Operation
118
Preliminary Remarks and Safety Notes
118
Driving the Machine
119
Applying the Parking Brake
120
Working with Vibration
121
Preliminary Remarks and Safety Notes
121
Switching the Vibration on and off
122
Economizer
124
Terrameter
125
Terrameter Display
125
Terrameter with Printer
126
Line Graph (E )
130
Parking the Machine in Secured Condition
133
Operating the Heating / Air Conditioning System
134
Operating the Auxiliary Heating
135
Switching on the Operating Unit
136
Operating Surface
136
Heating Operation
137
Fan Operation
140
Heating with Preselected Times
142
Setting the Time, Week Day and Time Format
144
Switching off the Operating Unit
146
Ecostop
147
Emergency Procedures
149
Actuating the Emergency Stop Switch
149
Machine Stops in Case of Faults
150
Disconnecting the Battery
151
Emergency Exit
151
Towing the Machine
151
After Towing
154
Loading / Transporting the Machine
157
Prepare for Transport
158
Loading the Machine
159
Lashing the Machine to the Transport Vehicle
161
Loading by Crane
162
After Transportation
164
Maintenance
165
Preliminary Remarks and Safety Notes
166
Preparations/Concluding Work
168
Open and Secure the Engine Hood
168
Engaging/Releasing the Articulation Lock
169
Fuels and Lubricants
171
Engine Oil
171
Fuel
173
Coolant
174
Hydraulic Oil
178
Gear Oil SAE 75W-90
179
Gear Oil SAE 80W-140
179
List of Fuels and Lubricants
180
Running-In Instructions
182
General
182
After 250 Operating Hours
182
After 500 Operating Hours
183
After 1000 Operating Hours
183
Maintenance Table
184
Every 250 Operating Hours
186
Checking the Rubber-Bonded Metal Rails and Rubber Buffers
186
Checking the Rubber-Bonded Metal Rails and Rubber
186
Cleaning the Radiator Module
187
Checking, Tensioning the V-Belt for the Generator System
189
Checking, Tensioning the V-Belt for the Generator
189
Checking the Oil Level in the Drive Axle
191
Checking the Oil Level in the Wheel Hubs
192
Checking the Oil Level in the Exciter Housing
192
Changing the Fresh Air Filter in the Cabin
194
Check the Parking Brake
195
Every 500 Operating Hours
196
Change Engine Oil and Oil Filter Cartridge
196
Replacing the Fuel Filter; Bleeding the Fuel System
198
Checking the Anti-Freeze Concentration and the Condition of the Coolant
201
Checking the Hydraulic Lines
202
Servicing the Battery, Checking the Main Battery Isolation
204
Servicing the Air Conditioning System
205
Every 1000 Operating Hours
208
Checking the Ribbed V-Belt
208
Replacing the Air Conditioning Compressor V-Belts
210
Checking the Engine Mounts
211
Replacing the Hydraulic Oil Filter
211
Change the Oil in the Drive Axle
214
Changing the Oil in the Wheel Hubs
215
Change the Oil in the Exciter Housing
217
Retightening the Fastening of the Axle on the Frame
219
Retightening the Wheel Nuts
219
Checking the ROPS
219
Checking the Travel Lever Control
220
Cleaning the Circulation Air Filter of the Heating
221
Servicing the Auxiliary Heating
221
Every 2000 Operating Hours
223
Checking, Adjusting the Valve Clearance
223
Changing the Hydraulic Oil
224
Changing the Coolant
227
Every 4000 Operating Hours
231
Replace Ribbed V-Belt and Idler Pulley
231
As Required
232
Air Filter Maintenance
232
Checking and Cleaning the Water Separator
236
Adjusting the Scrapers
237
Cleaning the Machine
238
Filling the Windscreen Washer Tank
239
Replacing the Paper Roll in the Printer
239
Drain the Fuel Tank Sludge
240
Measures Prior to Extended Shut-Down Period
240
Setting up / Refitting
245
Attaching the Padfoot Shells
246
Preliminary Remarks and Safety Notes
246
Preparations
247
Removing the Scrapers
248
Attaching Segments
251
Attaching the Scrapers
256
Installing the Access Steps
259
Removing the Padfoot Shells
261
Preliminary Remarks and Safety Notes
261
Preparations
261
Removing the Scrapers
262
Removing Segments
264
Attaching the Scrapers
267
Removing the Access Steps
269
Troubleshooting
271
Preliminary Remarks
272
Starting the Engine with Jump Leads
273
Fuse Assignment
274
Notes on Safety
274
Central Electrics
274
Main Fuses
275
Control Console Cabin
276
Auxiliary Heating
277
Fault Code Display
278
Engine Faults
279
Fault Indicators of Auxiliary Heating
283
Disposal
285
Final Shut-Down of Machine
286
List of Special Tools
287

Fayat Group BOMAG BW 213 D-5 Operating Instruction, Maintenance Instruction (222 pages)

Single drum roller

Brand: Fayat Group | Category: Utility Vehicle | Size: 4 MB

Table of Contents
3
Introduction
9
Foreword
10
Machine Type Plate and Engine Type Plate
13
Technical Data
15
Noise and Vibration Data
19
Noise Data
19
Vibration Data
19
Concerning Your Safety
21
General Prerequisites
22
General
22
Explanation of Warning Signs
23
Personal Protective Equipment
24
Intended Use
25
Improper Use
25
Definition of Responsible Persons
27
Operating Company
27
Expert / Qualified Person
27
Driver / Operator
28
Fundamentals for Safe Operation
29
Remaining Dangers, Remaining Risks
29
Regular Safety Inspections
29
Modifications and Alterations to the Machine
29
Damage, Defects, Misuse of Safety Devices
30
Roll over Protective Structure (ROPS)
30
Handling Fuels and Lubricants
32
Preliminary Remarks
32
Safety Regulations and Environmental Protection Regulations for Handling Diesel Fuel
33
Safety Regulations and Environmental Protection Regulations for Handling Oil
35
Safety Regulations and Environmental Protection Regulations for Handling Hydraulic Oil
37
Safety Regulations and Environmental Protection Regulations for Handling Coolants
39
Safety Regulations and Environmental Protection Regulations for Handling Battery Acid
41
Load/Transport the Machine
43
Start-Up Procedure
45
Prior to Starting up
45
Starting the Engine
46
Starting the Engine with Jump Leads
46
Operating the Machine, Working Operation
47
Persons in the Danger Area
47
Driving the Machine
47
Driving on Gradients and Slopes
48
Cross-Slope
49
Working with Vibration
49
Parking the Machine
49
Refuelling
51
What to Do in Events of Emergency
52
Actuating the Emergency Stop Switch
52
Disconnect the Battery
52
Towing the Machine
52
Maintenance Work
54
Preliminary Remarks
54
Work on Hydraulic Lines
54
Working on the Engine
55
Maintenance Work on Electric Components and Battery
56
Working on the Air Conditioning
56
Working on Wheels and Tyres
57
Cleaning Work
57
After Maintenance Work
58
Repair
59
Signage
60
Display and Control Elements
63
Driver's Stand
64
Instrument Cluster
64
Operating Console
68
Travel Lever
72
Cabin
74
Control Panel, Cabin
74
Heating / Air Conditioning
75
DIN Socket
77
Monitor for Reversing Camera
78
Fire Extinguisher
79
Engine Compartment
80
Main Battery Switch
80
Outside of Machine
81
Reversing Camera
81
Tests before Taking into Operation
83
Notes on Safety
84
Visual Inspections and Function Tests
86
Checking the Engine Oil Level
87
Checking the Fuel Level, Topping up Fuel
88
Checking the Fuel Level
88
Refuelling
88
Checking the Hydraulic Oil Level
90
Checking the Coolant Level
91
Checking Wheels and Tyres
93
Operation
95
Setting-Up the Work Place
96
Adjust the Driver's Seat
96
Swivelling the Driver's Seat
97
Adjust the Steering Wheel
97
Electronic Immobilizer
98
Start the Engine
99
Travel Operation
101
Preliminary Remarks and Safety Notes
101
Driving the Machine
101
Applying the Parking Brake
102
Notes on Travel Operation
103
Working with Vibration
104
Preliminary Remarks and Safety Notes
104
Switching the Vibration on and off
105
Terrameter
107
Terrameter Display
107
Terrameter with Printer
108
Line Graph (E )
112
Park the Machine in Secured Condition
115
Operating the Heating / Air Conditioning System
116
Ecostop
117
Emergency Procedures
119
Actuating the Emergency Stop Switch
119
Disconnecting the Battery
119
Towing the Machine
119
After Towing
121
Loading/Transporting the Machine
125
Prepare for Transport
126
Loading the Machine
127
Lashing the Machine to the Transport Vehicle
129
Loading by Crane
130
After Transport
132
Maintenance
133
Preliminary Remarks and Safety Notes
134
Preparations / Concluding Work
136
Open and Secure the Engine Hood
136
Engaging / Releasing the Articulation Lock
137
Fuels and Lubricants
139
Engine Oil
139
Fuel
141
Coolant
142
Hydraulic Oil
146
Gear Oil SAE 75W-90
147
Gear Oil SAE 80W-140
147
List of Fuels and Lubricants
148
Running-In Instructions
150
General
150
After 250 Operating Hours
150
After 500 Operating Hours
151
After 1000 Operating Hours
151
Maintenance Table
152
Every 250 Operating Hours
154
Cleaning the Radiator Module
154
Service the Belt Drive
156
Checking the Oil Level in the Drive Axle
158
Checking the Oil Level in the Wheel Hubs
159
Checking the Oil Level in the Exciter Housing
160
Changing the Fresh Air Filter in the Cabin
162
Check the Parking Brake
163
Every 500 Operating Hours
164
Change Engine Oil and Oil Filter Cartridge
164
Replacing the Fuel Filter, Bleeding the Fuel System
167
Checking the Anti-Freeze Concentration and the Condition of the Coolant
170
Renewing the Adblue ® /DEF Filter
171
Check the Hydraulic Lines
172
Servicing the Battery, Checking the Main Battery Isolation
174
Servicing the Air Conditioning System
175
Every 1000 Operating Hours
179
Replacing the V-Belt
179
Check the Engine Mounts
180
Replacing the Hydraulic Oil Filter
180
Change the Oil in the Drive Axle
183
Changing the Oil in the Wheel Hubs
184
Change the Oil in the Exciter Housing
185
Retightening the Fastening of the Axle on the Frame
187
Tighten the Wheel Nuts
187
Checking the ROPS
187
Checking the Travel Control
188
Cleaning the Circulation Air Filter for the Heating
189
Every 2000 Operating Hours
190
Changing the Hydraulic Oil
190
Change the Coolant
192
As Required
196
Air Filter Maintenance
196
Checking, Cleaning the Water Separator
199
Retightening the Padfoot Shell
200
Adjust the Scrapers
201
Filling the Windscreen Washer Tank
201
Replacing the Paper Roll in the Printer
201
Replacing the Printer Ribbon in the Printer
202
Drain the Fuel Tank Sludge
203
Measures Prior to Extended Shutdown Period
203
Trouble Shooting
207
Preliminary Remarks
208
Starting the Engine with Jump Leads
209
Fuse Assignment
210
Notes on Safety
210
Central Electrics
210
Main Fuses
211
Fuse, Cabin
212
Engine Faults
213
Waste Disposal
217
Final Shut-Down of Machine
218
List of Special Tools
219

Fayat Group BOMAG BW 213 D-5 Service Manual (51 pages)

Single drum roller

Brand: Fayat Group | Category: Construction Equipment | Size: 4 MB

Table of Contents
3
General Information
9
General Information - Introduction
11
Concerning Your Safety
12
Basic Prerequisites
12
Definition of Responsible Persons
15
Fundamentals for Safe Operation
16
Regular Safety Inspections
17
Handling Fuels and Lubricants
18
Load/Transport the Machine
23
Starting up the Machine
24
Prior to Commissioning
24
Driving the Machine; Working Operation
25
Refuelling
28
Topping up Adblue ® /DEF
28
Emergency Procedures
29
Maintenance Work
29
Cleaning Work
32
Repair
32
Signage
33
Hydraulic Oil
39
Engine Coolant
41
Maintenance and Repair
43
Notes on Repair
43
Preliminary Remarks and Safety Notes
43
Preparations/Concluding Work
43
Parking the Machine in Secured Condition
43

Fayat Group Categories

Construction Equipment Power Tool Vibratory rammers & tampers Finishers Industrial Equipment

More Fayat Group Manuals

Fayat Group BOMAG BW 213 D-5 Drum Roller Manuals

Fayat Group BOMAG BW 213 D-5 Operating Instruction (290 pages)

Table of Contents

Fayat Group BOMAG BW 213 D-5 Operating Instruction, Maintenance Instruction (222 pages)

Table of Contents

Fayat Group BOMAG BW 213 D-5 Service Manual (51 pages)

Table of Contents

Related Products

Fayat Group Categories