Table of Contents
Advertisement
Quick Links
Service Manual
BW 211 PD-5 / BW 214 D-5 / BW 211 D-5 /
BW 213 D-5 / BW 212 PD-5 / BW 212 D-5
S/N 101 587 48 1001> / S/N 101 587 42 1001> / S/N 101 586 10 1001> / S/N 101 586 08 1001> /
S/N 101 587 55 1001> / S/N 101 587 44 1001> / S/N 101 586 15 1001> / S/N 101 586 12 1001> /
S/N 101 587 46 1001> / S/N 101 586 24 1001> / S/N 101 587 49 1001> / S/N 101 586 14 1001>
Single drum roller
008 400 58 EN
© 02/2020
Advertisement
Table of Contents
Related Manuals for Fayat Group BOMAG BW 211 PD-5
Summary of Contents for Fayat Group BOMAG BW 211 PD-5
- Page 1 Service Manual BW 211 PD-5 / BW 214 D-5 / BW 211 D-5 / BW 213 D-5 / BW 212 PD-5 / BW 212 D-5 S/N 101 587 48 1001> / S/N 101 587 42 1001> / S/N 101 586 10 1001> / S/N 101 586 08 1001> / S/N 101 587 55 1001>...
- Page 2 Find manuals at https://best-manuals.com...
-
Page 3: Table Of Contents
Table of contents Table of contents General information..........................9 1.1 Introduction..........................10 1.2 Concerning your safety......................12 1.2.1 Basic prerequisites........................12 1.2.2 Definition of responsible persons....................15 1.2.3 Fundamentals for safe operation....................16 1.2.4 Handling fuels and lubricants..................... 18 1.2.5 Load/transport the machine....................... 23 1.2.6 Starting up the machine...................... - Page 4 Table of contents 2.10 List of fuels and lubricants....................103 Overview of machine........................105 3.1 General information........................106 3.1.1 BCM 05............................. 111 3.1.2 BCM start..........................113 3.1.3 BCM net........................... 114 3.1.4 Economizer..........................115 3.1.5 Terrameter..........................116 3.1.6 BOMAG Telematic........................118 3.2 Electric systems........................
- Page 5 Table of contents 4.8.1 Maintenance Table........................345 4.8.2 Every 500 operating hours....................... 345 4.8.3 As required..........................346 Hydraulic system..........................349 5.1 Basic principles......................... 350 5.1.1 Open and closed hydraulic circuit.................... 351 5.1.2 Swash plate principle, pump....................353 5.1.3 Swash plate principle, motor....................354 5.1.4 External gear pumps........................
- Page 6 Table of contents 6.2.3 Dismantling and assembling the change-over weight.............. 517 6.2.4 Assembling the drum....................... 521 6.2.5 Changing the rubber buffers, adjusting the pretension............544 6.2.6 Smooth drum scraper; installation and removal............... 549 6.2.7 Pad foot scraper; installation and removal................552 6.2.8 Inspection and maintenance work....................
- Page 7 Table of contents 6.9.2 Preparations..........................659 6.9.3 ROPS/FOPS assembly......................660 6.9.4 Final work..........................664 Troubleshooting..........................665 7.1 Preliminary remarks........................667 7.2 Emergency procedures......................668 7.2.1 Actuating the emergency stop switch..................668 7.2.2 Machine stops in case of faults....................669 7.2.3 Disconnecting the battery......................670 7.2.4 Emergency exit........................
- Page 8 Table of contents 8.2 Special tools for hydraulic system..................807 8.2.1 Special tools, tests and adjustments..................807 8.2.2 Special tools for flushing......................809 8.3 Special tools for oscillating articulated joint................810 8.4 Special tools, drum........................812 8.5 List of special tools........................814 Index..............................
-
Page 9: General Information
General information General information BW 211 PD-5 / BW 214 D-5 / BW 211 D-5 / BW 213 D-5 / BW 212 PD-5 / BW 212 D-5 Find manuals at https://best-manuals.com... - Page 10 General information – Introduction 1.1 Introduction............... 10 1.2 Concerning your safety..........12 1.2.1 Basic prerequisites..........12 1.2.2 Definition of responsible persons......15 1.2.3 Fundamentals for safe operation......16 1.2.4 Handling fuels and lubricants........18 1.2.5 Load/transport the machine........23 1.2.6 Starting up the machine........... 24 1.2.7 Driving the machine;...
-
Page 11: General Information - Introduction
General information – Introduction Documentation For the BOMAG machines described in this manual the following documentation is additionally available: Operating and maintenance instructions Spare parts catalogue Service information (if necessary) Maintenance/parts service Specialist teams are available for you in Germany, Europe and overseas. -
Page 12: Concerning Your Safety
General information – Concerning your safety 1.2 Concerning your safety 1.2.1 Basic prerequisites 1.2.1.1 General This machine has been built in compliance with the latest technical standard and complies with the applicable regulations and tech- nical rules. However, dangers for persons and property may arise from this machine, if: it is used for purposes other than the ones it is intended for, it is operated by untrained personnel,... - Page 13 General information – Concerning your safety CAUTION! Danger of injury if failing to comply! Sections marked accordingly indicate a dangerous situation that could lead to fatal or severe injuries, if this warning is disregarded. NOTICE! Danger of material damage if failing to comply! Sections marked accordingly indicate possible dangers for machines or components.
- Page 14 General information – Concerning your safety Safety goggles To protect the eyes against airborne particles and squirting fluids. Face protection To protect the face against airborne particles and squirting fluids. Hard hat To protect the head against falling parts and to protect against injuries.
-
Page 15: Definition Of Responsible Persons
General information – Concerning your safety Examples of improper use are: Work with vibration on hard concrete, cured bitumen layers or extremely frozen ground Driving on non-load-bearing subsoil or inadequate contact areas (danger of tilting) Using the machine for towing Using to pull down walls or demolish buildings Transporting persons, except the machine driver, is prohibited. -
Page 16: Fundamentals For Safe Operation
General information – Concerning your safety 1.2.2.2 Expert / qualified person An expert / qualified person is a person who, based on his/her pro- fessional education and experience, has profound knowledge in the field of construction equipment and the machine in question in particular. -
Page 17: Regular Safety Inspections
General information – Concerning your safety All persons remaining in the area of the machine must be informed about the dangers that arise from the operation of the machine. 1.2.3.2 Regular safety inspections Have the machine inspected by an expert / qualified person as required for the conditions the machine is working under, but at least once every year. -
Page 18: Handling Fuels And Lubricants
General information – Concerning your safety A defect ROPS must generally be replaced with an original spare part in close coordination with the manufacturer. 1.2.4 Handling fuels and lubricants 1.2.4.1 Preliminary remarks The operating company must ensure that all professional users have read and follow the corresponding safety data sheets for the individual fuels and lubricants. - Page 19 General information – Concerning your safety 1.2.4.2 Safety regulations and environmental protection regulations for handling diesel fuel WARNING! Danger of burning by ignited diesel fuel! – Do not allow diesel fuel to come into contact with hot components. – Smoking and open fire is prohibited! –...
- Page 20 General information – Concerning your safety 1.2.4.4 Safety regulations and environmental protection regulations for handling oil WARNING! Danger of burning by ignited oil! – Do not allow oil to come into contact with hot components. – Smoking and open fire is prohibited! –...
- Page 21 General information – Concerning your safety 1.2.4.5 Safety regulations and environmental protection regulations for handling hydraulic oil WARNING! Danger of injury caused by escaping pressure fluid! – Always depressurize the hydraulic system before starting work in the hydraulic system. – Wear your personal protective equipment (pro- tective gloves, protective clothing, goggles).
- Page 22 General information – Concerning your safety 1.2.4.6 Safety regulations and environmental protection regulations for handling coolants WARNING! Danger of scalding by hot fluid! – Open the compensation tank only when the engine is cold. – Wear your personal protective equipment (pro- tective gloves, protective clothing, goggles).
-
Page 23: Load/Transport The Machine
General information – Concerning your safety 1.2.4.7 Safety regulations and environmental protection regulations for handling battery acid WARNING! Danger of cauterization with acid! – Wear your personal protective equipment (pro- tective gloves, protective clothing, goggles). – Do not allow clothes, skin or eyes to come into contact with acid. -
Page 24: Starting Up The Machine
General information – Concerning your safety Secure the machine with the articulation lock after driving it on the transport vehicle or before loading it with a crane. Do not use damaged or in any other way impaired lashing points. Always use appropriate lifting and lashing means on the lifting and lashing points. -
Page 25: Driving The Machine; Working Operation
General information – Concerning your safety When climbing on and off the machine use the three-point support method: Always keep two feet and one hand or one foot and two hands on the machine. Never jump off the machine. Before commissioning, carry out all required visual inspections and function tests. - Page 26 General information – Concerning your safety Do not step or stand in the articulation area of the machine when the engine is running. 1.2.7.2 Driving the machine Always wear the seat belt when driving. Only drive on load-bearing surfaces. Do not drive on ice and snow. If the machine has touched high-voltage power lines: Do not leave the driver’s stand Warn others from coming close to or touching the machine...
- Page 27 General information – Concerning your safety 1.2.7.4 Cross slope The tipping angle was measured on level, hard ground with the machine stopped and without steering. The max. permissible cross slope of the machine may be limited by the max. permissible slanted position of the engine. The specified angle must not be exceeded.
-
Page 28: Refuelling
General information – Concerning your safety Do not jump off the machine, but use hand grips and access steps. Mark machines, which could be in the way, with a clearly visible sign. When parking on ascents or descents use appropriate means to secure the machine against rolling. -
Page 29: Emergency Procedures
General information – Concerning your safety 1.2.10 Emergency procedures 1.2.10.1 Actuating the emergency stop switch In events of emergency and in case of danger actuate the emer- gency stop switch immediately. The machine is braked immediately, the engine is shut down. Restart the machine only after the danger that caused the actua- tion of the emergency stop switch has been eliminated. - Page 30 General information – Concerning your safety 1.2.11.2 Working on hydraulic lines Relieve hydraulic pressures before working on hydraulic lines. Hydraulic oil escaping under pressure can penetrate the skin and cause severe injury. Immediately call for medical assistance if injured by hydraulic oil. Do not step in front of or behind the machine when performing adjustment work in the hydraulic system.
- Page 31 General information – Concerning your safety 1.2.11.4 Exhaust gas aftertreatment system, regeneration at standstill During regeneration at standstill the exhaust gas reaches very high temperatures and the exhaust gas quantity increases - fire hazard! When performing regeneration at standstill park the machine out- doors at a safe distance from any combustible or explosive mate- rials.
-
Page 32: Cleaning Work
General information – Concerning your safety When checking the tyre pressure stand in the extended path of the tyre track. Use an at least 6 meter air hose, so that you can keep a safe distance to the tyre. Always consider the heavy weight of a wheel during disassembly and assembly. -
Page 33: Signage
General information – Concerning your safety 1.2.13 Signage Keep stickers and signage in good and legible condition and comply with their meaning. Replace damaged and illegible stickers or signage immediately. WARNING California Proposition 65 Warning This product contains chemicals that cause cancer + chemicals that are reproductive toxicants ®... - Page 34 General information – Concerning your safety WARNING California Proposition 65 Warning This product contains chemicals that cause cancer + chemicals that are reproductive toxicants ® AdBlue /DEF B-586-0482 Fig. 10 BW 211 PD-5 / BW 214 D-5 / BW 211 D-5 / BW 213 D-5 / BW 212 PD-5 / BW 212 D-5...
- Page 35 General information – Concerning your safety Engine Coolant Diesel Spec.: • MB 325.5 • Deutz DQC CC-14 Part No.: 009 940 03 (20 l) ULTRA LOW SULFUR FUEL ONLY Hydraulic Oil B-586-0337 Fig. 11 BW 211 PD-5 / BW 214 D-5 / BW 211 D-5 / BW 213 D-5 / BW 212 PD-5 / BW 212 D-5...
- Page 36 General information – Concerning your safety B-586-0400 Fig. 12 Warning sticker - Danger of crushing Fig. 13 Warning sticker - Follow operating instructions Fig. 14 BW 211 PD-5 / BW 214 D-5 / BW 211 D-5 / BW 213 D-5 / BW 212 PD-5 / BW 212 D-5...
- Page 37 General information – Concerning your safety Warning sticker – California Proposition 65 WARNING California Proposition 65 Warning This product contains chemicals that cause cancer + chemicals that are reproductive toxicants B-DEC-0316 Fig. 15 Prohibition sticker - High pressure cleaning Fig. 16 Instruction sticker - Always wear your seat belt Fig.
- Page 38 General information – Concerning your safety Information sticker - Lashing point Fig. 19 Information sticker - Lifting point Fig. 20 Information sticker - Engine oil drain B-DEC-0211 Fig. 21 Information sticker - Coolant drain B-DEC-0212 Fig. 22 BW 211 PD-5 / BW 214 D-5 / BW 211 D-5 / BW 213 D-5 / BW 212 PD-5 / BW 212 D-5...
-
Page 39: Hydraulic Oil
General information – Concerning your safety Information sticker - Hydraulic oil drain B-DEC-0210 Fig. 23 Information sticker - Filler opening for hydraulic oil Hydraulic Oil B-DEC-0214 Fig. 24 Information sticker - Ultra-low sulphur fuel Fig. 25 Information sticker - Filler opening for diesel Diesel B-DEC-0215 Fig. - Page 40 General information – Concerning your safety Information sticker - Filler opening for AdBlue ® /DEF ® AdBlue /DEF B-DEC-0217 Fig. 27 ® Information sticker - Minimum topping up quantity AdBlue /DEF Fig. 28 Information sticker - Main battery switch plus side Fig.
-
Page 41: Engine Coolant
General information – Concerning your safety Information sticker - Vehicle voltage 12 V Fig. 31 Information sticker - Guaranteed sound capacity level Fig. 32 Information sticker - Low ash engine oil Fig. 33 Information sticker - Coolant Engine Coolant Spec.: • MB 325.5 •... - Page 42 General information – Concerning your safety Machine type plate (example) Fig. 35 BW 211 PD-5 / BW 214 D-5 / BW 211 D-5 / BW 213 D-5 / BW 212 PD-5 / BW 212 D-5...
-
Page 43: Maintenance And Repair
General information – Maintenance and repair 1.3 Maintenance and repair 1.3.1 Notes on repair............43 1.3.2 Preliminary remarks and safety notes..... 59 1.3.3 Preparations/concluding work........60 1.3.4 Parking the machine in secured condition....63 1.3.1 Notes on repair 1.3.1.1 General repair instructions NOTICE! Ensure strict cleanliness when performing repair work! - Page 44 General information – Maintenance and repair Battery Maintenance free batteries also need care. Mainte- nance free only means that the fluid level does not need to be checked. Every battery has a self-discharge, which may, if not checked occasionally, even cause damage to the battery as a result of exhaustive discharge.
- Page 45 General information – Maintenance and repair Starter So-called jump starting (using an additional external battery) without the battery connected is dangerous. When discon- necting the cables from the poles high inductivities (arcs, voltage peaks) may occur and destroy the electrical installa- tion.
- Page 46 General information – Maintenance and repair Use only clean hydraulic oil in strict compliance with the speci- fication in the operating and maintenance instructions to fill the hydraulic system. Check the hydraulic system for leaks, if necessary find and rec- tify the cause.
- Page 47 General information – Maintenance and repair Spare parts should be left in their original packaging as long as possible and should only be unpacked just before use. When parts are unpacked any connections must be closed with suitable plugs or caps, in order to prevent contamination of hose connections.
- Page 48 General information – Maintenance and repair Engine compartment area where dirt particles could come loose, should be covered with new, clean foil. Working means and tools must be cleaned before being used for work. Use only tools without damaged chromium coating, or tools without chromium coating.
- Page 49 General information – Maintenance and repair Notes and measures for work place A special work place must be set up for work on disassembled and tools in the workshop components. Clean disassembly and assembly tools at regular intervals and keep these in a closed tool cabinet. Remove loose parts (e.g.
- Page 50 General information – Maintenance and repair Lubricate the outer rim of the seal (3) and press it flat on the housing seat. Press or knock the seal into the housing, until it is flush with the housing surface. NOTICE! Use an assembly bell. If possible, use an "assembly bell"...
- Page 51 This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com...
Need help?
Do you have a question about the BOMAG BW 211 PD-5 and is the answer not in the manual?
Questions and answers