EWM Phoenix 501 Progress puls HP MM FKW Manuals

Manuals and User Guides for EWM Phoenix 501 Progress puls HP MM FKW. We have 1 EWM Phoenix 501 Progress puls HP MM FKW manual available for free PDF download: Operating Instructions Manual

EWM Phoenix 501 Progress puls HP MM FKW Operating Instructions Manual (119 pages)

Brand: EWM | Category: Welding System | Size: 4 MB

Table of Contents
3
Contents
3
For Your Safety
6
Notes on the Use of These Operating Instructions
6
Explanation of Icons
7
Part of the Complete Documentation
8
Safety Instructions
9
Transport and Installation
12
Intended Use
13
Documents Which also Apply
13
Warranty
13
Declaration of Conformity
13
Welding in Environments with Increased Electrical Hazards
13
Service Documents (Spare Parts and Circuit Diagrams)
13
Calibration/Validation
13
Machine Description - Quick Overview
14
Front View
14
Rear View
16
Inside View
18
Machine Control - Operating Elements
19
Function Sequence
21
Design and Function
22
Transport and Installation
22
Lifting by Crane
22
Ambient Conditions
23
In Operation
23
Transport and Storage
23
Machine Cooling
23
Workpiece Lead, General
23
Welding Torch Cooling System
24
Approved Coolants Overview
24
Maximal Hose Package Length
24
Adding Coolant
25
Notes on the Installation of Welding Current Leads
26
Stray Welding Currents
27
Mains Connection
27
Mains Configuration
28
Shielding Gas Supply (Shielding Gas Cylinder for Welding Machine)
28
Pressure Regulator Connection
29
Shielding Gas Hose Connection
29
Shielding Gas Volume Settings
30
Gas Test
30
Purge Hose Package
30
Welding Data Display
31
MIG/MAG Welding
32
Welding Torch and Workpiece Line Connection
32
Wire Feed
34
Open the Protective Flap of the Wire Feeder
34
Inserting the Wire Spool
35
Changing the Wire Feed Rollers
36
Inching the Wire Electrode
38
Spool Brake Setting
39
Definition of MIG/MAG Welding Tasks
40
Welding Task Selection
40
Basic Welding Parameters
40
Choke Effect / Dynamics
40
Superpuls
41
Burn-Back
41
MIG/MAG Operating Point
42
Operating Point Setting Via Welding Current, Material Thickness or Wire Feed Speed
42
Arc Length Correction Setting
42
Accessory Components for Operating Point Setting
42
Forcearc / Forcearc Puls
43
Rootarc/Rootarc Puls
44
MIG/MAG Functional Sequences / Operating Modes
45
Explanation of Signs and Functions
45
Conventional MIG/MAG Welding (GMAW Non Synergic)
58
Setting the Operating Point (Welding Output)
58
MIG/MAG Program Sequence ("Program Steps" Mode)
59
Selection of the Program Sequence Parameter
59
MIG/MAG Overview of Parameters
60
Example, Tack Welding (Non-Latched)
61
Example, Aluminium Tack Welding (Non-Latched Special)
61
Example, Aluminium Welding (Latched Special)
62
Example, Visible Seams (Latched Super Pulse)
63
Main Program a Mode
64
Selecting Parameters (Program A)
66
MIG/MAG Automatic Cut-Out
66
Standard MIG/MAG Torch
67
MIG/MAG Special-Torches
67
Program and Up/Down Operation
67
Switching between Push/Pull and Intermediate Drive
67
Expert Menu (MIG/MAG)
68
Selection
68
TIG Welding
70
Welding Torch and Workpiece Line Connection
70
Welding Task Selection
71
Welding Current Setting
71
TIG Arc Ignition
71
Liftarc
71
Function Sequences/Operating Modes
72
Explanation of Signs and Functions
72
TIG Automatic Cut-Out
75
TIG Program Sequence ("Program Steps" Mode)
76
MMA Welding
77
Connecting the Electrode Holder and Workpiece Lead
77
Welding Task Selection
78
Welding Current Setting
78
Arcforce
78
Hotstart
78
Antistick
79
Parameter Overview
79
Remote Control
80
Interfaces for Automation
80
Automation Interface
80
Remote Control Connection Socket, 19-Pole
81
RINT X12 Robot Interface
81
BUSINT X11 Industrial Bus Interface
81
PC Interface
82
Access Control
82
Special Parameters (Advanced Settings)
82
Selecting, Changing and Saving Parameters
83
Reset to Factory Settings
86
Special Parameters in Detail
86
Machine Configuration Menu
94
Selecting, Changing and Saving Parameters
94
Aligning the Cable Resistance
96
Power-Saving Mode (Standby)
97
Maintenance, Care and Disposal
98
General
98
Cleaning
98
Maintenance Work, Intervals
98
Daily Maintenance Tasks
99
Visual Inspection
99
Functional Test
99
Monthly Maintenance Tasks
99
Annual Test (Inspection and Testing During Operation)
99
Disposing of Equipment
100
Manufacturer's Declaration to the End User
100
Meeting the Requirements of Rohs
100
Rectifying Faults
101
Checklist for Rectifying Faults
101
Error Messages (Power Source)
102
Resetting Jobs (Welding Tasks) to the Factory Settings
103
Resetting a Single JOB
103
Resetting All Jobs
104
General Operating Problems
104
Automation Interface
104
Vent Coolant Circuit
105
Technical Data
106
Phoenix 401 Progress FKW
106
Phoenix 501 Progress FKW
107
Accessories
108
General Accessories
108
Remote Control/Connecting and Extension Cable
108
7-Pole Connection
108
Options
108
Computer Communication
109
Replaceable Parts
110
Wire Feed Rollers
110
Wire Feed Rollers for Steel Wire
110
Wire Feed Rollers for Aluminium Wire
110
Wire Feed Rollers for Cored Wire
110
Wire Guide
111
JOB-List
112
Overview of EWM Branches
119

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EWM Phoenix 501 Progress puls HP MM FKW Manuals

EWM Phoenix 501 Progress puls HP MM FKW Operating Instructions Manual (119 pages)

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