EWM Drive XQ Manuals

EWM Drive XQ Manuals

Manuals and User Guides for EWM Drive XQ. We have 4 EWM Drive XQ manuals available for free PDF download: Operating Instructions Manual

EWM Drive XQ Operating Instructions Manual

EWM Drive XQ Operating Instructions Manual (59 pages)

Wire feed unit

Brand: EWM | Category: Welding System | Size: 2 MB

Table of Contents

Table of Contents
3
Contents
3
For Your Safety
5
Notes on Using These Operating Instructions
5
Explanation of Icons
6
Safety Instructions
7
Transport and Installation
10
Intended Use
12
Applications
12
Use and Operation Solely with the Following Machines
12
Documents Which also Apply
12
Warranty
12
Declaration of Conformity
12
Service Documents (Spare Parts and Circuit Diagrams)
12
Calibration/Validation
12
Part of the Complete Documentation
13
Machine Description - Quick Overview
14
Front View / Side View from the Right
14
Rear View / Side View from Left
16
Design and Function
18
Transport and Installation
18
Ambient Conditions
18
Welding Torch Cooling System
19
Permitted Torch Coolant
19
Maximal Hose Package Length
20
Notes on the Installation of Welding Current Leads
21
Stray Welding Currents
22
Intermediate Hose Package Connection
23
Intermediate Hose Package Strain Relief
24
Locking the Strain Relief
24
Shielding Gas Supply (Shielding Gas Cylinder for Welding Machine)
24
Pressure Regulator Connection
24
Gas Test - Setting the Shielding Gas Volume
25
Protective Flap, Welding Machine Control
25
MIG/MAG Welding
26
Assemble the Wire Guide
26
Welding Torch Connection
28
Wire Feed
29
Inserting the Wire Spool
29
Changing the Wire Feed Rollers
30
Inching the Wire Electrode
33
Spool Brake Setting
34
Standard MIG/MAG Torch
34
MIG/MAG Special-Torches
35
Switching between Push/Pull and Intermediate Drive
35
Welding Task Selection
35
TIG Welding
35
Welding Torch Connection
35
Welding Task Selection
36
MMA Welding or Gouging
36
Connection of Electrode Holder or Gouging Torch
36
Welding Task Selection
37
Remote Control
37
Access Control
37
Interfaces for Automation
37
Remote Control Connection Socket, 19-Pole
38
Maintenance, Care and Disposal
39
General
39
Explanation of Icons
39
Maintenance Schedule
40
Disposing of Equipment
41
Rectifying Faults
42
Error Messages (Power Source)
42
Warnings
49
Checklist for Rectifying Faults
50
Vent Coolant Circuit
52
Technical Data
53
Drive XQ
53
Accessories
54
Welding Torch Cooling System
54
Coolant - Type Bluecool
54
Coolant - Type KF
54
7-Pole Remote Control
54
Connection Cables
54
Option for Retrofitting
55
General Accessories
55
Replaceable Parts
56
Wire Feed Rollers
56
10.1.1 Wire Feed Rollers for Steel Wire
56
10.1.2 Wire Feed Rollers for Aluminium Wire
56
10.1.3 Wire Feed Rollers for Cored Wire
57
10.1.4 Wire Guide
57
Appendix
58
Average Wire Electrode Usage
58
Average Shielding Gas Usage
58
11.2.1 MIG/MAG Welding
58
11.2.2 TIG Welding
58
Searching for a Dealer
59

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EWM Drive XQ Operating Instructions Manual

EWM Drive XQ Operating Instructions Manual (55 pages)

Control

Brand: EWM | Category: Welding Accessories | Size: 1 MB

Table of Contents

Table of Contents
3
Contents
3
For Your Safety
5
Notes on Using These Operating Instructions
5
Explanation of Icons
6
Safety Instructions
7
Transport and Installation
10
Intended Use
12
Use and Operation Solely with the Following Machines
12
Software Version
12
Documents Which also Apply
12
Part of the Complete Documentation
13
Machine Control - Operating Elements
14
Overview of Control Sections
14
Control Section a
15
Control Section B
17
Welding Data Display
18
Operating the Machine Control
19
Main Screen
19
Welding Power Setting
19
Changing Basic Settings (Machine Configuration Menu)
19
Lock Function
19
JOB Favourites
19
Saving Current Settings to Favourites
19
Loading Saved Favourites
20
Deleting Saved Favourites
20
Functional Characteristics
21
Shielding Gas Volume Settings
21
Gas Test
21
Purge Hose Package
22
Wire Inching
22
Wire Return
23
MIG/MAG Welding
24
Welding Task Selection
24
Welding Procedure
24
Operating Mode
24
Welding Power (Operating Point)
25
Arc Dynamics (Choke Effect)
26
Expert Menu (MIG/MAG)
26
Burn-Back
27
Operating Modes (Functional Sequences)
27
Explanation of Signs and Functions
27
Automatic Cut-Out
28
Standard MIG/MAG Torch
30
Switching between Push/Pull and Intermediate Drive
30
MMA Welding
30
Welding Task Selection
30
Welding Current Setting
31
Arcforce
31
Hotstart
31
Antistick
31
Air Arc Gouging
32
Welding Task Selection
32
Welding Current Setting
32
TIG Welding
32
Welding Current Setting
33
Arc Ignition
33
Liftarc
33
Operating Modes (Functional Sequences)
34
Explanation of Signs and Functions
34
Automatic Cut-Out
34
Special Parameters (Advanced Settings)
36
Selecting, Changing and Saving Parameters
36
Ramp Time for Wire Inching (P1)
37
Latched/Special-Latched Tap Start (P9)
37
Hold Function (P15)
37
Correction or Nominal Voltage Display (P24)
37
Units System (P29)
37
Reset to Factory Settings
37
Machine Configuration Menu
38
Selecting, Changing and Saving Parameters
38
Aligning the Cable Resistance
39
Power-Saving Mode (Standby)
40
Maintenance, Care and Disposal
41
General
41
Disposing of Equipment
42
Rectifying Faults
43
Software Version of the Machine Control
43
Error Messages (Power Source)
43
Warnings
49
Resetting Jobs (Welding Tasks) to the Factory Settings
51
Resetting a Single JOB
51
Resetting All Jobs
52
Appendix
53
Setting Instructions
53
Parameter Overview - Setting Ranges
54
MIG/MAG Welding
54
MMA Welding
54
Searching for a Dealer
55

EWM Drive XQ Operating Instructions Manual

EWM Drive XQ Operating Instructions Manual (56 pages)

Wire feed unit

Brand: EWM | Category: DC Drives | Size: 2 MB

Table of Contents

Table of Contents
3
Contents
3
For Your Safety
5
Notes on Using These Operating Instructions
5
Explanation of Icons
6
Safety Instructions
7
Transport and Installation
10
Intended Use
12
Use and Operation Solely with the Following Machines
12
Applications
12
Documents Which also Apply
12
Warranty
12
Declaration of Conformity
12
Service Documents (Spare Parts and Circuit Diagrams)
12
Calibration/Validation
12
Part of the Complete Documentation
13
Machine Description - Quick Overview
14
Front View / Side View from the Right
14
Rear View / Side View from Left
16
Design and Function
18
Transport and Installation
18
Ambient Conditions
18
Welding Torch Cooling System
19
Permitted Torch Coolant
19
Maximal Hose Package Length
19
Notes on the Installation of Welding Current Leads
20
Stray Welding Currents
21
Intermediate Hose Package Connection
22
Intermediate Hose Package Strain Relief
23
Locking the Strain Relief
23
Shielding Gas Supply (Shielding Gas Cylinder for Welding Machine)
23
Pressure Regulator Connection
24
Gas Test - Setting the Shielding Gas Volume
24
Protective Flap, Welding Machine Control
25
MIG/MAG Welding
25
Assemble the Wire Guide
25
Welding Torch Connection
27
Wire Feed
28
Inserting the Wire Spool
28
Changing the Wire Feed Rollers
29
Inching the Wire Electrode
32
Spool Brake Setting
33
Standard MIG/MAG Torch
33
MIG/MAG Special-Torches
34
Switching between Push/Pull and Intermediate Drive
34
Welding Task Selection
34
TIG Welding
34
Welding Torch Connection
34
Welding Task Selection
35
MMA Welding or Gouging
35
Connection of Electrode Holder or Gouging Torch
35
Welding Task Selection
36
Remote Control
36
Access Control
37
Interfaces for Automation
37
Remote Control Connection Socket, 19-Pole
38
Maintenance, Care and Disposal
39
General
39
Explanation of Icons
40
Maintenance Schedule
41
Disposing of Equipment
42
Rectifying Faults
43
Error Messages (Power Source)
43
Warnings
46
Checklist for Rectifying Faults
48
Vent Coolant Circuit
50
Technical Data
51
Drive XQ
51
Accessories
52
General Accessories
52
Welding Torch Cooling System
52
Coolant - Type Bluecool
52
Coolant - Type KF
52
7-Pole Remote Control
52
Extension Cable
52
19-Pole Remote Control
53
Connection Cables
53
Extension Cable
53
Options
53
Replaceable Parts
54
Wire Feed Rollers
54
10.1.1 Wire Feed Rollers for Steel Wire
54
10.1.2 Wire Feed Rollers for Aluminium Wire
54
10.1.3 Wire Feed Rollers for Cored Wire
55
10.1.4 Wire Guide
55
Appendix
56
Searching for a Dealer
56

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EWM Drive XQ Operating Instructions Manual

EWM Drive XQ Operating Instructions Manual (49 pages)

Wire feed unit

Brand: EWM | Category: Wire Feeders | Size: 2 MB

Table of Contents

1 Contents

3
- Table of Contents
  3
2 For Your Safety

5
3 Intended Use

8
4 Machine Description - Quick Overview

10
- Front View / Side View from the Right
  10
- Rear View / Side View from Left
  12
5 Design and Function

14
- Transport and Installation
  14
  - Ambient Conditions
    14
    
    In Operation
    14
    
    Transport and Storage
    15
  - Welding Torch Cooling System
    15
    
    Permitted Torch Coolant
    15
    
    Maximal Hose Package Length
    16
  - Notes on the Installation of Welding Current Leads
    17
  - Stray Welding Currents
    18
- Intermediate Hose Package Connection
  19
- MIG/MAG Welding
  23
  - Assemble the Wire Guide
    23
  - Welding Torch Connection
    24
  - Wire Feed
    25
    
    Inserting the Wire Spool
    26
    
    Changing the Wire Feed Rollers
    27
    
    Inching the Wire Electrode
    29
    
    Spool Brake Setting
    30
  - Standard MIG/MAG Torch
    31
  - MIG/MAG Special-Torches
    31
    
    Switching between Push/Pull and Intermediate Drive
    31
  - Welding Task Selection
    31
- TIG Welding
  32
  - Welding Torch Connection
    32
  - Welding Task Selection
    32
- MMA Welding
  33
  - Welding Task Selection
    33
- Remote Control
  33
- Access Control
  33
- Interfaces for Automation
  33
  - Remote Control Connection Socket, 19-Pole
    34
6 Maintenance, Care and Disposal

35
- General
  35
  - Cleaning
    35
  - Dirt Filter
    35
- Maintenance Work, Intervals
  36
- Disposing of Equipment
  37
7 Rectifying Faults

38
- Error Messages (Power Source)
  38
- Warnings
  41
- Checklist for Rectifying Faults
  42
- Vent Coolant Circuit
  43
8 Technical Data

44
- Drive XQ
  44
9 Accessories

45
- General Accessories
  45
- 7-Pole Remote Control
  45
  - Extension Cable
    45
  - Connection Cables
    45
- Options
  46
10 Replaceable Parts

47
- Wire Feed Rollers
  47
11 Appendix

49
- Searching for a Dealer
  49

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