Table Of Contents; Contents - EWM Drive XQ Operating Instructions Manual

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Contents

1 Contents .......................................................................................................................................... 3
2 For your safety ............................................................................................................................... 5
2.1 Notes on using these operating instructions .......................................................................... 5
2.2 Explanation of icons ............................................................................................................... 6
2.3 Safety instructions .................................................................................................................. 7
2.4 Transport and installation .................................................................................................... 10
3 Intended use ................................................................................................................................. 12
3.1 Applications .......................................................................................................................... 12
3.2 Use and operation solely with the following machines ........................................................ 12
3.3 Documents which also apply ............................................................................................... 12
3.3.1
3.3.2
3.3.3
3.3.4
3.3.5
4 Machine description - quick overview ...................................................................................... 14
4.1 Front view / side view from the right .................................................................................... 14
4.2 Rear view / side view from left ............................................................................................. 16
5 Design and function ..................................................................................................................... 18
5.1 Transport and installation .................................................................................................... 18
5.1.1
5.1.2
5.1.3
5.1.4
5.2 Intermediate hose package connection ............................................................................... 23
5.2.1
5.2.2
5.2.3
5.2.4
5.2.5
5.3 MIG/MAG welding ................................................................................................................ 26
5.3.1
5.3.2
5.3.3
5.3.4
5.3.5
5.3.6
5.4 TIG welding .......................................................................................................................... 35
5.4.1
5.4.2
5.5 MMA welding or gouging ..................................................................................................... 36
5.5.1
5.5.2
5.6 Remote control ..................................................................................................................... 37
5.7 Access control ...................................................................................................................... 37
5.8 Interfaces for automation ..................................................................................................... 37
5.8.1
6 Maintenance, care and disposal ................................................................................................. 39
6.1 General ................................................................................................................................ 39
099-005570-EW501
05.12.2023
Warranty ............................................................................................................... 12
Declaration of Conformity ..................................................................................... 12
Service documents (spare parts and circuit diagrams) ........................................ 12
Calibration/Validation ........................................................................................... 12
Part of the complete documentation ..................................................................... 13
Ambient conditions ............................................................................................... 18
Welding torch cooling system ............................................................................... 19
5.1.2.1 Permitted torch coolant ......................................................................... 19
5.1.2.2 Maximal hose package length .............................................................. 20
Notes on the installation of welding current leads ................................................ 21
Stray welding currents .......................................................................................... 22
Intermediate hose package strain relief ............................................................... 24
5.2.1.1 Locking the strain relief ......................................................................... 24
Shielding gas supply (shielding gas cylinder for welding machine) ..................... 24
Pressure regulator connection ............................................................................. 24
Gas test - setting the shielding gas volume ......................................................... 25
Protective flap, welding machine control .............................................................. 25
Assemble the wire guide ...................................................................................... 26
Welding torch connection ..................................................................................... 28
Wire feed .............................................................................................................. 29
5.3.3.1 Inserting the wire spool ......................................................................... 29
5.3.3.2 Changing the wire feed rollers .............................................................. 30
5.3.3.3 Inching the wire electrode ..................................................................... 33
5.3.3.4 Spool brake setting ............................................................................... 34
Standard MIG/MAG torch ..................................................................................... 34
MIG/MAG special-torches .................................................................................... 35
5.3.5.1 Switching between Push/Pull and intermediate drive ........................... 35
Welding task selection .......................................................................................... 35
Welding torch connection ..................................................................................... 35
Welding task selection .......................................................................................... 36
Connection of electrode holder or gouging torch ................................................. 36
Welding task selection .......................................................................................... 37
Remote control connection socket, 19-pole ......................................................... 38
Notes on using these operating instructions
Contents
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