User Manuals: EWM Drive XQ AC MIG/MAG Wire Feeder

Manuals and User Guides for EWM Drive XQ AC MIG/MAG Wire Feeder. We have 3 EWM Drive XQ AC MIG/MAG Wire Feeder manuals available for free PDF download: Operating Instructions Manual

EWM Drive XQ AC Operating Instructions Manual

EWM Drive XQ AC Operating Instructions Manual (58 pages)

Wire feed unit

Brand: EWM | Category: Welding System | Size: 2 MB

Table of Contents

1 Contents

3
- Table of Contents
  3
2 For Your Safety

5
3 Intended Use

12
4 Machine Description - Quick Overview

14
- Front View / Side View from the Right
  14
- Rear View / Side View from Left
  16
5 Design and Function

18
- Transport and Installation
  18
- MIG/MAG Welding
  26
  - Assemble the Wire Guide
    26
  - Acarc Puls XQ
    26
  - Welding Torch Connection
    26
  - Wire Feed
    28
    
    Inserting the Wire Spool
    28
    
    Changing the Wire Feed Rollers
    29
    
    Inching the Wire Electrode
    32
    
    Spool Brake Setting
    33
  - Standard MIG/MAG Torch
    34
  - MIG/MAG Special-Torches
    34
    
    Switching between Push/Pull and Intermediate Drive
    34
  - Welding Task Selection
    34
- TIG Welding
  34
  - Welding Torch Connection
    34
  - Welding Task Selection
    35
- MMA Welding
  36
  - Welding Task Selection
    36
- Remote Control
  36
- Access Control
  36
- Interfaces for Automation
  36
  - Remote Control Connection Socket, 19-Pole
    37
6 Maintenance, Care and Disposal

38
- General
  38
  - Cleaning
    38
  - Dirt Filter
    38
- Maintenance Work, Intervals
  39
- Disposing of Equipment
  40
7 Rectifying Faults

41
- Error Messages (Power Source)
  41
- Warnings
  48
- Checklist for Rectifying Faults
  49
- Vent Coolant Circuit
  51
8 Technical Data

52
- Drive XQ AC
  52
9 Accessories

53
- Welding Torch, Electrode Holder and Workpiece Lead
  53
- Welding Torch Cooling System
  53
  - Coolant - Type Bluecool
    53
  - Coolant - Type KF
    53
- 7-Pole Remote Control
  53
  - Connection Cables
    53
- Option for Retrofitting
  54
- General Accessories
  54
10 Replaceable Parts

55
- Wire Feed Rollers
  55
11 Appendix

57
- Average Wire Electrode Usage
  57
- Average Shielding Gas Usage
  57
  - 11.2.1 MIG/MAG Welding
    57
  - 11.2.2 TIG Welding
    57
- Searching for a Dealer
  58

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EWM Drive XQ AC Operating Instructions Manual

EWM Drive XQ AC Operating Instructions Manual (56 pages)

Wire feed unit

Brand: EWM | Category: DC Drives | Size: 2 MB

Table of Contents

Table of Contents
3
Contents
3
For Your Safety
5
Notes on Using These Operating Instructions
5
Explanation of Icons
6
Safety Instructions
7
Transport and Installation
10
Intended Use
12
Use and Operation Solely with the Following Machines
12
Applications
12
Documents Which also Apply
12
Warranty
12
Declaration of Conformity
12
Service Documents (Spare Parts and Circuit Diagrams)
12
Calibration/Validation
12
Part of the Complete Documentation
13
Machine Description - Quick Overview
14
Front View / Side View from the Right
14
Rear View / Side View from Left
16
Design and Function
18
Transport and Installation
18
Ambient Conditions
18
Welding Torch Cooling System
19
Permitted Torch Coolant
19
Maximal Hose Package Length
19
Notes on the Installation of Welding Current Leads
20
Stray Welding Currents
21
Intermediate Hose Package Connection
22
Intermediate Hose Package Strain Relief
23
Locking the Strain Relief
23
Shielding Gas Supply (Shielding Gas Cylinder for Welding Machine)
23
Pressure Regulator Connection
24
Gas Test - Setting the Shielding Gas Volume
24
Protective Flap, Welding Machine Control
25
MIG/MAG Welding
25
Assemble the Wire Guide
25
Welding Torch Connection
27
Wire Feed
28
Inserting the Wire Spool
28
Changing the Wire Feed Rollers
29
Inching the Wire Electrode
32
Spool Brake Setting
33
Standard MIG/MAG Torch
33
MIG/MAG Special-Torches
34
Switching between Push/Pull and Intermediate Drive
34
Welding Task Selection
34
TIG Welding
34
Welding Torch Connection
34
Welding Task Selection
35
MMA Welding or Gouging
35
Connection of Electrode Holder or Gouging Torch
35
Welding Task Selection
36
Remote Control
36
Access Control
37
Interfaces for Automation
37
Remote Control Connection Socket, 19-Pole
38
Maintenance, Care and Disposal
39
General
39
Explanation of Icons
40
Maintenance Schedule
41
Disposing of Equipment
42
Rectifying Faults
43
Error Messages (Power Source)
43
Warnings
46
Checklist for Rectifying Faults
48
Vent Coolant Circuit
50
Technical Data
51
Drive XQ
51
Accessories
52
General Accessories
52
Welding Torch Cooling System
52
Coolant - Type Bluecool
52
Coolant - Type KF
52
7-Pole Remote Control
52
Extension Cable
52
19-Pole Remote Control
53
Connection Cables
53
Extension Cable
53
Options
53
Replaceable Parts
54
Wire Feed Rollers
54
10.1.1 Wire Feed Rollers for Steel Wire
54
10.1.2 Wire Feed Rollers for Aluminium Wire
54
10.1.3 Wire Feed Rollers for Cored Wire
55
10.1.4 Wire Guide
55
Appendix
56
Searching for a Dealer
56

EWM Drive XQ AC Operating Instructions Manual

EWM Drive XQ AC Operating Instructions Manual (50 pages)

Brand: EWM | Category: Wire Feeders | Size: 2 MB

Table of Contents

Table of Contents
3
Contents
3
For Your Safety
5
Notes on the Use of These Operating Instructions
5
Explanation of Icons
6
Part of the Complete Documentation
7
Intended Use
8
Use and Operation Solely with the Following Machines
8
Applications
8
Documents Which also Apply
8
Warranty
8
Declaration of Conformity
8
Service Documents (Spare Parts and Circuit Diagrams)
9
Calibration/Validation
9
Machine Description - Quick Overview
10
Front View / Side View from the Right
10
Rear View / Side View from Left
12
Design and Function
14
Transport and Installation
14
Ambient Conditions
14
In Operation
14
Transport and Storage
15
Welding Torch Cooling System
15
Permitted Torch Coolant
15
Maximal Hose Package Length
16
Notes on the Installation of Welding Current Leads
17
Stray Welding Currents
18
Intermediate Hose Package Connection
19
Intermediate Hose Package Strain Relief
20
Locking the Strain Relief
20
Shielding Gas Supply (Shielding Gas Cylinder for Welding Machine)
20
Pressure Regulator Connection
21
Gas Test - Setting the Shielding Gas Volume
21
Protective Flap, Welding Machine Control
22
MIG/MAG Welding
22
Acarc Puls XQ
22
Welding Torch Connection
23
Wire Feed
26
Inserting the Wire Spool
26
Changing the Wire Feed Rollers
27
Inching the Wire Electrode
29
Spool Brake Setting
30
Standard MIG/MAG Torch
31
MIG/MAG Special-Torches
31
Switching between Push/Pull and Intermediate Drive
31
Welding Task Selection
31
TIG Welding
32
Welding Torch Connection
32
Welding Task Selection
32
MMA Welding
33
Welding Task Selection
33
Remote Control
33
Access Control
34
Interfaces for Automation
34
Remote Control Connection Socket, 19-Pole
35
Maintenance, Care and Disposal
36
General
36
Cleaning
36
Dirt Filter
36
Maintenance Work, Intervals
37
Daily Maintenance Tasks
37
Monthly Maintenance Tasks
37
Annual Test (Inspection and Testing During Operation)
37
Disposing of Equipment
38
Rectifying Faults
39
Error Messages (Power Source)
39
Warnings
42
Vent Coolant Circuit
43
Checklist for Rectifying Faults
43
Technical Data
45
Drive XQ AC
45
Accessories
46
Welding Torch, Electrode Holder and Workpiece Lead
46
General Accessories
46
7-Pole Remote Control
46
Extension Cable
46
Connection Cables
46
Extension Cable
47
Options
47
Replaceable Parts
48
Wire Feed Rollers
48
10.1.1 Wire Feed Rollers for Steel Wire
48
10.1.2 Wire Feed Rollers for Aluminium Wire
48
10.1.3 Wire Feed Rollers for Cored Wire
49
10.1.4 Wire Guide
49
Appendix
50
Searching for a Dealer
50

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