Table Of Contents; Contents - EWM Drive XQ Operating Instructions Manual

1

Contents

1 Contents .......................................................................................................................................... 3
2 For your safety ............................................................................................................................... 5
2.1 Notes on using these operating instructions .......................................................................... 5
2.2 Explanation of icons ............................................................................................................... 6
2.3 Safety instructions .................................................................................................................. 7
2.4 Transport and installation .................................................................................................... 10
3 Intended use ................................................................................................................................. 12
3.1 Use and operation solely with the following machines ........................................................ 12
3.2 Applications .......................................................................................................................... 12
3.3 Documents which also apply ............................................................................................... 12
3.3.1
3.3.2
3.3.3
3.3.4
3.3.5
4 Machine description - quick overview ...................................................................................... 14
4.1 Front view / side view from the right .................................................................................... 14
4.2 Rear view / side view from left ............................................................................................. 16
5 Design and function ..................................................................................................................... 18
5.1 Transport and installation .................................................................................................... 18
5.1.1
5.1.2
5.1.3
5.1.4
5.2 Intermediate hose package connection ............................................................................... 22
5.2.1
5.2.2
5.2.3
5.2.4
5.2.5
5.3 MIG/MAG welding ................................................................................................................ 25
5.3.1
5.3.2
5.3.3
5.3.4
5.3.5
5.3.6
5.4 TIG welding .......................................................................................................................... 34
5.4.1
5.4.2
5.5 MMA welding or gouging ..................................................................................................... 35
5.5.1
5.5.2
5.6 Remote control ..................................................................................................................... 36
5.7 Access control ...................................................................................................................... 37
5.8 Interfaces for automation ..................................................................................................... 37
5.8.1
6 Maintenance, care and disposal ................................................................................................. 39
6.1 General ................................................................................................................................ 39
099-005570-EW501
10.01.2022
Warranty ............................................................................................................... 12
Declaration of Conformity ..................................................................................... 12
Service documents (spare parts and circuit diagrams) ........................................ 12
Calibration/Validation............................................................................................ 12
Part of the complete documentation ..................................................................... 13
Ambient conditions ............................................................................................... 18
Welding torch cooling system ............................................................................... 19
5.1.2.1 Permitted torch coolant ......................................................................... 19
5.1.2.2 Maximal hose package length .............................................................. 19
Notes on the installation of welding current leads ................................................ 20
Stray welding currents .......................................................................................... 21
Intermediate hose package strain relief ............................................................... 23
5.2.1.1 Locking the strain relief ......................................................................... 23
Shielding gas supply (shielding gas cylinder for welding machine) ..................... 23
Pressure regulator connection ............................................................................. 24
Gas test - setting the shielding gas volume ......................................................... 24
Protective flap, welding machine control .............................................................. 25
Assemble the wire guide ...................................................................................... 25
Welding torch connection ..................................................................................... 27
Wire feed .............................................................................................................. 28
5.3.3.1 Inserting the wire spool ......................................................................... 28
5.3.3.2 Changing the wire feed rollers .............................................................. 29
5.3.3.3 Inching the wire electrode ..................................................................... 32
5.3.3.4 Spool brake setting ............................................................................... 33
Standard MIG/MAG torch ..................................................................................... 33
MIG/MAG special-torches .................................................................................... 34
5.3.5.1 Switching between Push/Pull and intermediate drive ........................... 34
Welding task selection .......................................................................................... 34
Welding torch connection ..................................................................................... 34
Welding task selection .......................................................................................... 35
Connection of electrode holder or gouging torch ................................................. 35
Welding task selection .......................................................................................... 36
Remote control connection socket, 19-pole ......................................................... 38
Notes on using these operating instructions
Contents
3