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drive 4X IC D EX
EWM drive 4X IC D EX Wire Feed Unit Manuals
Manuals and User Guides for EWM drive 4X IC D EX Wire Feed Unit. We have
2
EWM drive 4X IC D EX Wire Feed Unit manuals available for free PDF download: Operating Instructions Manual
EWM drive 4X IC D EX Operating Instructions Manual (107 pages)
Wire feed unit
Brand:
EWM
| Category:
Wire Feeders
| Size: 4 MB
Table of Contents
1 Contents
3
Table of Contents
3
2 For Your Safety
7
Notes on the Use of These Operating Instructions
7
Explanation of Icons
8
Part of the Complete Documentation
9
3 Intended Use
10
Applications
10
Use and Operation Solely with the Following Machines
10
Documents Which also Apply
10
Warranty
10
Declaration of Conformity
11
Service Documents (Spare Parts and Circuit Diagrams)
11
Calibration/Validation
11
4 Machine Description - Quick Overview
12
Front View / Side View from the Right
12
Inside View from the Right
14
Inside View from the Left
15
Machine Control - Operating Elements
16
Functional Sequence
17
5 Design and Function
19
Transport and Installation
19
Lifting by Crane
19
Ambient Conditions
19
In Operation
19
Transport and Storage
19
Welding Torch Cooling System
21
Approved Coolants Overview
21
Maximal Hose Package Length
21
Notes on the Installation of Welding Current Leads
22
Stray Welding Currents
23
Intermediate Hose Package Connection
24
Shielding Gas Supply (Shielding Gas Cylinder for Welding Machine)
25
Gas Test
25
Shielding Gas Volume Settings
25
Purge Hose Package
26
Welding Data Display
26
Basic Settings for Operation with Two Wire Feeders (P10)
27
Switching between Wire Feed Units
27
Special Points When Operating with Two Wire Feed Units
27
MIG/MAG Welding
28
Welding Torch Connection
28
Wire Feed
29
Inserting the Wire Spool
29
Open the Protective Flap of the Wire Feeder
29
Changing the Wire Feed Rollers
31
Inching the Wire Electrode
32
Spool Brake Setting
34
Definition of MIG/MAG Welding Tasks
35
Welding Task Selection
35
Basic Welding Parameters
35
Operating Mode
35
Accessory Components for Operating Point Setting
36
Arc Length
36
Welding Power (Operating Point)
36
Welding Type
36
Arc Dynamics (Choke Effect)
37
Superpuls
37
Conventional MIG/MAG Welding (GMAW Non Synergic)
38
Setting the Operating Point (Welding Output)
38
Welding Power (Operating Point)
39
Operating Point Setting Via Welding Current, Material Thickness or Wire Feed Speed
39
Arc Length
39
Accessory Components for Operating Point Setting
39
Coldarc / Coldarc Puls
40
Forcearc / Forcearc Puls
40
Rootarc/Rootarc Puls
41
Pipesolution
41
Operating Modes (Functional Sequences)
42
Explanation of Signs and Functions
42
Automatic Cut-Out
42
MIG/MAG Program Sequence ("Program Steps" Mode)
55
Selection of the Program Sequence Parameter
55
MIG/MAG Overview of Parameters
56
Example, Tack Welding (Non-Latched)
56
Example, Aluminium Tack Welding (Non-Latched Special)
57
Example, Aluminium Welding (Latched Special)
58
Example, Visible Seams (Latched Super Pulse)
59
Main Program a Mode
60
Selecting Parameters (Program A)
61
Standard MIG/MAG Torch
62
MIG/MAG Special-Torches
62
Program and Up/Down Operation
62
Switching between Push/Pull and Intermediate Drive
62
Expert Menu (MIG/MAG)
63
Selection
63
Burn-Back
64
Programme Limit
65
TIG Welding
65
Welding Torch Connection
65
Welding Task Selection
66
Welding Current Setting
66
TIG Arc Ignition
67
Liftarc
67
Operating Modes (Functional Sequences)
68
Automatic Cut-Out
68
Explanation of Signs and Functions
68
TIG Program Sequence ("Program Steps" Mode)
72
MMA Welding
72
Welding Task Selection
72
Welding Current Setting
73
Arcforce
73
Hotstart
73
Antistick
73
Parameter Overview
74
Interfaces for Automation
74
Remote Control Connection Socket, 19-Pole
75
Remote Control
74
Access Control
75
Special Parameters (Advanced Settings)
75
Selecting, Changing and Saving Parameters
76
Reset to Factory Settings
78
Special Parameters in Detail
78
Program "0", Releasing the Program Block (P2)
78
Ramp Time for Wire Inching (P1)
78
Display Mode for Up/Down Welding Torch with One-Digit 7-Segment Display (P3)
79
Program Limit (P4)
79
Special Cycle in the Operating Modes Special Latched and Non-Latched (P5)
79
Correction Operation, Threshold Value Setting (P7)
80
Switching Programs with the Standard Torch Trigger (P8)
81
Latched Special Tapping Time Setting (P11)
82
Latched/Special-Latched Tap Start (P9)
82
Single or Dual Operation" (P10) Setting
82
JOB List Switching (P12)
83
Block JOB Mode (P16)
84
Hold Function (P15)
84
Lower and Upper Limits of the Remote JOB Changeover Process (P13, P14)
84
Electronic Gas Flow Control, Type (P22)
85
Mean Value Display for Superpuls (P19)
85
Predefined Absolute Value for Relative Programs (P21)
85
Predefined Execution of the Pulsed Arc Welding Process in the PA Program (P20)
85
Program Settings for Relative Programs (P23)
85
Selecting Programs with the Standard Torch Trigger (P17)
85
Correction or Nominal Voltage Display (P24)
86
Error Threshold Electronic Gas Flow Control (P28)
86
JOB Selection in Expert Mode (P25)
86
Mode Switching at Welding Start (P27)
86
Nominal Value Wire Heater (P26)
86
Selection Option - Program Sequence with Welding Power Rotary Knob (P30)
86
Units System (P29)
86
Machine Configuration Menu
87
Aligning the Cable Resistance
88
Power-Saving Mode (Standby)
89
6 Maintenance, Care and Disposal
90
General
90
Cleaning
90
Dirt Filter
90
Maintenance Work, Intervals
91
Daily Maintenance Tasks
91
Monthly Maintenance Tasks
91
Annual Test (Inspection and Testing During Operation)
91
Disposing of Equipment
92
7 Rectifying Faults
93
Checklist for Rectifying Faults
93
Error Messages (Power Source)
94
8 Technical Data
96
Drive 4X IC D HP
96
9 Accessories
97
General Accessories
97
Remote Control/Connecting and Extension Cable
97
7-Pole Connection
97
10 Replaceable Parts
98
Wire Feed Rollers
98
Wire Feed Rollers for Steel Wire
98
Wire Feed Rollers for Aluminium Wire
98
Wire Feed Rollers for Cored Wire
99
Wire Guide
99
JOB-List
100
11 Appendix A
100
Searching for a Dealer
107
12 Appendix B
107
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EWM drive 4X IC D EX Operating Instructions Manual (47 pages)
Wire feed unit
Brand:
EWM
| Category:
Wire Feeders
| Size: 2 MB
Table of Contents
1 Contents
3
Table of Contents
3
2 For Your Safety
5
Notes on the Use of These Operating Instructions
5
Explanation of Icons
6
Part of the Complete Documentation
7
Safety Instructions
7
Transport and Installation
10
3 Intended Use
12
Applications
12
Use and Operation Solely with the Following Machines
12
Documents Which also Apply
12
Warranty
12
Declaration of Conformity
13
Service Documents (Spare Parts and Circuit Diagrams)
13
Calibration/Validation
13
4 Machine Description - Quick Overview
14
Front View / Side View from the Right
14
Inside View from the Right
15
Inside View from the Left
16
5 Design and Function
18
Transport and Installation
18
Ambient Conditions
18
In Operation
18
Transport and Storage
18
Welding Torch Cooling System
20
Approved Coolants Overview
20
Maximal Hose Package Length
20
Notes on the Installation of Welding Current Leads
21
Stray Welding Currents
22
Intermediate Hose Package Connection
23
Shielding Gas Supply (Shielding Gas Cylinder for Welding Machine)
24
Shielding Gas Volume Settings
24
Gas Test
25
Purge Hose Package
25
MIG/MAG Welding
26
Welding Torch Connection
26
Wire Feed
28
Open the Protective Flap of the Wire Feeder
28
Inserting the Wire Spool
28
Changing the Wire Feed Rollers
29
Inching the Wire Electrode
31
Spool Brake Setting
32
Basic Settings for Operation with Two Wire Feeders (P10)
33
Switching between Wire Feed Units
33
Special Points When Operating with Two Wire Feed Units
33
Welding Task Selection
34
TIG Welding
34
Welding Torch Connection
34
Welding Task Selection
35
MMA Welding
35
Air Arc Gouging
35
Remote Control
35
Interfaces for Automation
36
Remote Control Connection Socket, 19-Pole
36
Access Control
37
6 Maintenance, Care and Disposal
38
General
38
Cleaning
38
Maintenance Work, Intervals
38
Daily Maintenance Tasks
38
Monthly Maintenance Tasks
39
Annual Test (Inspection and Testing During Operation)
39
Disposing of Equipment
39
7 Rectifying Faults
40
Checklist for Rectifying Faults
40
Error Messages (Power Source)
41
Vent Coolant Circuit
42
8 Technical Data
43
Drive 4X IC D EX
43
9 Accessories
44
General Accessories
44
Remote Control/Connecting and Extension Cable
44
7-Pole Connection
44
10 Replaceable Parts
45
Wire Feed Rollers
45
10.1.1 Wire Feed Rollers for Steel Wire
45
10.1.2 Wire Feed Rollers for Aluminium Wire
45
10.1.3 Wire Feed Rollers for Cored Wire
46
10.1.4 Wire Guide
46
Searching for a Dealer
47
11 Appendix A
47
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