Maintenance Schedule - EWM Drive XQ Operating Instructions Manual

Wire feed unit
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Maintenance, care and disposal

Maintenance schedule

6.3
Maintenance schedule
40
Maintenance step
Only personnel designated as inspectors or repairers due to their trai-
ning are allowed to carry out the relevant work step! Non-applicable in-
spection points are omitted.
Check and clean the welding torch. Deposits in the welding torch may
cause short circuits, impair the welding result and lead to welding torch
damage!
Check wire drive, welding torches, and liner elements for application-
related equipment and setting.
Clean the wire feed rolls on a regular basis (depending on the degree
of soiling). Replace worn wire feed rolls.
Connections of the welding current leads (check for tight and locked
seating).
Is shielding gas cylinder with gas cylinder securing elements
(chain/belt) secured?
Strain relief: Are hose packages secured with strain relief?
Checking all supply lines and their connections (pipes, hoses, hose
packages) for damage or leaks.
Checking the welding system for damage to the housing.
Transport elements (strap, lifting eyes, handle, wheels, parking brake)
corresponding safety elements (if necessary fuse caps) are present
and flawless?
Cleaning connections of coolant pipes (quick connect coupling,
connections) from impurities and install protective caps when not in
use.
Gas test that the solenoid valve opens and closes properly.
Checking operating, signalling and indicator lights, protective devices
and actuators.
Check wire feed roll holder (wire feed rolls must be firmly seated on
their holders and must not have any play)
Cleaning dirt filter (if applicable)
Checking correct mounting of the wire spool.
Clean external surfaces with a damp cloth (do not use aggressive
cleaning agents).
Cleaning the power source (inverter)
Cleaning heat exchanger (torch cooling)
Coolant change (torch cooling)
Periodic inspection and testing
The coolant must be checked using the appropriate frost protection tes-
ter TYP 1 (KF) or FSP (blueCool) for sufficient frost protection and re-
placed if necessary (accessories).
099-005570-EW501
05.12.2023

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