EWM drive 4X HP Manuals

Manuals and User Guides for EWM drive 4X HP. We have 1 EWM drive 4X HP manual available for free PDF download: Operating Instructions Manual

EWM drive 4X HP Operating Instructions Manual (115 pages)

Wire feed unit

Brand: EWM | Category: Wire Feeders | Size: 4 MB

Table of Contents
3
Contents
3
Safety Instructions
7
Notes on the Use of These Operating Instructions
7
Explanation of Icons
8
General
9
Transport and Installation
13
Ambient Conditions
14
In Operation
14
Transport and Storage
14
Intended Use
15
Use and Operation Solely with the Following Machines
15
Applications
15
Documents Which also Apply
16
Warranty
16
Declaration of Conformity
16
Welding in Environments with Increased Electrical Hazards
16
Service Documents (Spare Parts and Circuit Diagrams)
16
Calibration/Validation
16
Machine Description - Quick Overview
17
Front View
17
Rear View
18
Inside View
19
Machine Control - Operating Elements
20
Functional Sequence
22
Design and Function
23
General
23
Installation
24
Welding Torch Cooling System
25
List of Coolants
25
Maximal Hose Package Length
25
Notes on the Installation of Welding Current Leads
26
Intermediate Hose Package Connection
28
Shielding Gas Supply (Shielding Gas Cylinder for Welding Machine)
29
Gas Test
29
Rinse Hose Package Function
29
Setting the Shielding Gas Quantity
29
Welding Data Display
30
MIG/MAG Welding
31
Welding Torch Connection
31
Wire Feed
34
Open the Protective Flap of the Wire Feeder
34
Inserting the Wire Spool
34
Changing the Wire Feed Rollers
35
Inching the Wire Electrode
37
Spool Brake Setting
39
Definition of MIG/MAG Welding Tasks
40
Welding Task Selection
40
Basic Welding Parameters
40
Operating Mode
40
Choke Effect / Dynamics
41
Superpuls
41
Burn-Back
42
MIG/MAG Operating Point
43
Selecting the Display Unit
43
Operating Point Setting Using Material Thickness
43
Arc Length Correction Setting
44
Accessory Components for Operating Point Setting
44
Coldarc / Coldarc Puls
45
Forcearc / Forcearc Puls
46
Rootarc/Rootarc Puls
47
Pipesolution
47
MIG/MAG Functional Sequences / Operating Modes
48
Explanation of Signs and Functions
48
MIG/MAG Program Sequence ("Program Steps" Mode)
61
Selection of the Program Sequence Parameter
61
MIG/MAG Overview of Parameters
62
Example, Tack Welding (Non-Latched)
63
Example, Aluminium Tack Welding (Non-Latched Special)
63
Example, Aluminium Welding (Latched Special)
64
Example, Visible Seams (Latched Super Pulse)
65
Main Program a Mode
66
Selecting Parameters (Program A)
68
MIG/MAG Automatic Cut-Out
68
Standard MIG/MAG Torch
69
MIG/MAG Special-Torches
69
Program- and Up- / down Operation
69
Switching between Push/Pull and Intermediate Drive
70
Expert Menu (MIG/MAG)
71
Selection
71
TIG Welding
73
Welding Torch Connection
73
Welding Task Selection
74
Welding Current Setting
74
TIG Arc Ignition
74
Liftarc Ignition
74
Function Sequences/Operating Modes
75
Explanation of Signs and Functions
75
TIG Automatic Cut-Out
78
TIG Program Sequence ("Program Steps" Mode)
79
MMA Welding
80
Welding Task Selection
80
Welding Current Setting
80
Arcforce
80
Hotstart
81
Antistick
81
Parameter Overview
81
Remote Control
82
Interfaces for Automation
82
Remote Control Connection Socket, 19-Pole
83
Protecting Welding Parameters from Unauthorised Access
84
Special Parameters (Advanced Settings)
84
Selecting, Changing and Saving Parameters
85
Reset to Factory Settings
87
Special Parameters in Detail
88
Machine Configuration Menu
98
Selecting, Changing and Saving Parameters
98
Aligning the Cable Resistance
99
Power-Saving Mode (Standby)
100
Maintenance, Care and Disposal
101
General
101
Maintenance Work, Intervals
101
Daily Maintenance Tasks
101
Visual Inspection
101
Functional Test
101
Monthly Maintenance Tasks
102
Visual Inspection
102
Functional Test
102
Annual Test (Inspection and Testing During Operation)
102
Disposing of Equipment
102
Manufacturer's Declaration to the End User
102
Meeting the Requirements of Rohs
102
Rectifying Faults
103
Checklist for Rectifying Faults
103
Error Messages
104
Resetting Jobs (Welding Tasks) to the Factory Settings
106
Resetting a Single JOB
106
Resetting All Jobs
107
Vent Coolant Circuit
108
Technical Data
109
Drive 4X
109
Accessories
110
General Accessories
110
Remote Control/Connecting and Extension Cable
110
7-Pole Connection
110
Options
111
Replaceable Parts
112
Wire Feed Rollers
112
Wire Feed Rollers for Steel Wire
112
Wire Feed Rollers for Aluminium Wire
113
Wire Feed Rollers for Cored Wire
113
Wire Guide
113
JOB-List
114
Overview of EWM Branches
115

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EWM drive 4X HP Operating Instructions Manual (115 pages)

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