CODEL Energy Tech 401 Manuals

Manuals and User Guides for CODEL Energy Tech 401. We have 1 CODEL Energy Tech 401 manual available for free PDF download: Installation, Operation And Maintenance Manual

CODEL Energy Tech 401 Installation, Operation And Maintenance Manual

CODEL Energy Tech 401 Installation, Operation And Maintenance Manual (131 pages)

Cross-Duct IR CO Analyser

Brand: CODEL | Category: Measuring Instruments | Size: 3 MB

Table of Contents

Energytech 401 Codel

5
- Table of Contents
  5
- Specification
  
  11
- General Description
  
  12
  - System Description
    13
  - Figure 1 : Typical System Layout
    13
    
    Infrared Transmitter Unit
    14
    
    Infrared Receiver Unit
    15
    
    Signal Processor Unit
    15
    
    Figure 2 : Transmitter & Receiver Schematic
    15
    
    Power Supply Unit
    16
    
    Air Purges
    16
    
    Isolating Valves
    16
  - Principles / Modes of Operation
    17
    
    Calculation of Gas Concentration
    17
    
    Error Compensation
    18
    
    Calculation Sequence
    19
    
    Normalisation Equations
    19
    
    Figure 4 : Comparison of Spectra
    23
    
    Figure 5 : Transmissivity of Co
    23
    
    Figure 6 : Calibration Curve
    25
- Installation Instructions
  
  27
  - Safety Considerations
    27
  - Electrical Supply Data
    27
    
    AC Supplies
    27
    
    Outputs
    27
    
    Normalising Inputs
    28
    
    Plant Status Input
    28
    
    Cable Requirements
    29
  - Unpacking the Equipment
    29
  - Siting the Equipment
    30
    
    Points to Consider
    31
  - Duct Work
    32
  - Figure 7 : Site Mounting Flange
    32
  - Isolating Valves
    33
  - Air Purge
    33
  - Figure 8 : Valve and Purge Arrangement
    33
  - Transmitter & Receiver Units
    34
  - Figure 9 : Analyser Head Arrangement
    34
  - Air Supply
    35
  - Signal Processor Unit
    37
  - Figure 10 : Signal Processor Unit
    38
  - Power Supply Unit
    39
  - Electrical Connections
    40
    
    Installation and Connection of Cables
    40
    
    Connection Schedule
    41
    
    Figure 11 : System Connection Schedule
    41
- Commissioning
  
  42
  - Introduction
    42
  - Safety Considerations
    43
  - Power Supply Voltage Selection
    43
  - Turning the Power on
    43
  - Alignment
    44
  - Figure 12 : Adjusting Nuts Alignment
    44
  - Detector Levels
    47
  - Figure 13 : Receiver Trim Pots
    48
  - Figure 14 Receiver Test Points
    48
  - Figure 15 : Gain Adjustment Signal Processor
    49
    
    Receiver Gain Adjustment
    50
  - Transmitter Adjustments
    51
  - Operating Parameters
    52
  - Current Output Calibration
    68
- Normal Operation
  
  69
  - Introduction
    69
    
    Measurement
    69
    
    Calibration
    69
  - Normal Start-Up Procedure
    70
  - Modes of Operation
    70
  - Key Operation
    72
    
    Mode Key
    72
    
    Arrow Keys
    72
    
    Enter Key
    72
    
    Figure 17 : Keypad
    72
  - Program Tree
    73
  - Figure 18 : Program Operation Tree
    73
  - Operating Mode
    74
  - Parameter Mode
    74
    
    Identification
    76
    
    Parameters
    76
    
    Averages
    77
    
    Alarm
    78
    
    Figure 19 : Diagnostic Mode Tree
    78
  - Normalisation
    79
    
    Display Format
    79
  - Diagnostic Mode
    80
    
    Detector Levels
    80
    
    Yvals & Gas Ppm
    82
    
    Calibration Data
    82
    
    Figure 20 : Set U P Mode Tree
    82
    
    Fault Condition
    83
  - Set-Up Mode
    84
    
    Security Code Entry
    85
    
    Set Averages
    85
    
    Configure O/P
    85
    
    Output Units
    87
    
    Output Span
    87
    
    Fault Indication
    88
    
    Set Ma Output
    88
    
    Parameters
    89
    
    Security Number
    89
    
    Identity Number
    89
    
    Alarm
    90
    
    Cal Factor
    91
    
    Temperature
    92
    
    Oxygen
    92
    
    Water Vapour
    92
    
    Figure 21 : Normalisation Options
    92
    
    Reset Averages
    97
    
    Calibrate
    98
    
    Set Detectors
    98
    
    Span Adjust
    98
    
    Calibrate
    100
  - Check Cell Mode
    102
  - Normal Shutdown Procedure
    102
    
    Notes for Using a CODEL Check Cell
    102
    
    Figure 22 : Check Cell Holder
    102
    
    Figure 23 : Check Cell
    105
  - Alarms Emergency Conditions
    106
  - Emergency Shutdown Procedure
    106
  - Isolation Procedure
    106
  - Interface with Integrated Emissions Monitoring System
    106
- Maintenance
  
  108
  - Routine Maintenance (Preventative)
    108
    
    Cleaning Windows
    108
    
    Replacement of the Heater Element
    108
    
    Replacement of Gas Cells
    110
  - Recommended Spare Parts
    112
  - Fault-Finding
    112
    
    Checks Via the Keypad
    112
    
    Data Valid LED out
    113
  - Corrective Maintenance
    116
    
    Commissioning Problems
    117
    
    Operational Problems
    122
  - Symptom
    122
    
    Individual Tests
    123
    
    LED Indications
    124
    
    Test Points
    125
    
    Span Factor Adjustment
    128
  - Special Tools and Handling Devices
    129
  - Equipment and Spare Parts Storage and Preservation
    129
- Parts List
  
  130
8 Table of Figures

131

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