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Bacharach Neutronics Mini-ICS manual available for free PDF download: Operation Manual
Bacharach Neutronics Mini-ICS Operation Manual (66 pages)
OXYGEN ANALYZER / CONTROLLER
Brand:
Bacharach
| Category:
Measuring Instruments
| Size: 1 MB
Table of Contents
Table of Contents
3
For Your Safety
7
Welcome
8
Chapter 1 - Introduction and Overview
9
General
9
Features
10
System Hardware Overview
11
Main Board
11
Relay Board
11
Power Supply
11
Display Board
11
Control Panel
12
Chassis
12
System Inputs and Outputs
14
Fault Relay Output
14
Flow Switch Status Input
14
Inert Gas Control Relay Output
14
O 2 Alarm Relay Output
14
Oxygen Sensor Input
14
Analog Current Output
15
Analog Voltage Output
15
Range ID Output
15
Remote Calibration Relay Output
15
Service Port
15
Front Panel User Interface
17
7-Segment Alphanumeric Display
17
Fault Indicator LED
17
Low Flow Indicator LED
17
Normal Indicator LED
17
O 2 Alarm Indicator LED
17
The "DOWN" Pushbutton
17
The "MODE" Pushbutton
17
The "UP" Pushbutton
17
2 Chapter 2 - System Installation and Start-Up
18
Installing the Analyzer
18
Step 1 - Locate and Mount the Analyzer Unit
19
Step 2 - Install the Oxygen Sensor
20
Step 3 - Install the Analyzer
20
Flow Switch Status Input
22
Oxygen Alarm Relay Outputs
22
Oxygen Sensor Input
22
Fault Relay Outputs
23
Inert Gas Control Relay Outputs
23
Remote Calibration Relay Outputs
23
Analog Current Output
24
Analog Voltage Output
24
Range ID Output
24
Battery Backup
25
RS-232 Service Port
25
Mains Power
26
Starting up and Commissioning the System
27
STEP 1 - Power up the Unit
27
STEP 2 - Calibrate the Unit
28
STEP 3 -Set Alarms, and Inert Gas Control Limits
28
Set High Inert Gas Control Limit
28
Set Low Inert Gas Control Limit
28
Set Oxygen Alarm Level
28
Chapter 3 - Analyzer Operation
29
System Organization
29
User Modes
29
CALIBRATE Mode
29
What Gases to Use
29
When to Calibrate
29
Procedure for Calibrating the Model Mini-ICS
30
SET HIGH INERT GAS CONTROL LIMIT Mode
31
SET LOW INERT GAS CONTROL LIMIT Mode
31
Set O
31
VIEW ACTIVE FAULTS Mode
31
Run Modes
32
INERTING CONTROL ACTIVE Mode
32
NORMAL Mode
32
O 2 ALARM ACTIVE Mode
32
FAULT ACTIVE Mode
33
Chapter 4 - Maintenance and Troubleshooting
35
System Setup
35
System Setup Via Front Panel Keypad
35
User Setup 1: ICS and O2 Alarm Relays Failsafe/Non Failsafe
35
User Setup 10: Maximum Analog Output Voltage Concentration
36
User Setup 2: O2 Alarm Relays Ascending Trip
36
User Setup 3: Analog Voltage Output Setting
36
User Setup 4: Analog Current Output Setting
36
User Setup 5: Display Range Setup
36
User Setup 6: RS-232 Baud Rate
36
User Setup 7: Serial Output Format
36
User Setup 8: Sensor Disconnect Detection Test
36
User Setup 9: Minimum Analog Output Voltage Concentration
36
RS-232 Service Port Interfacing with Hyperterminal in Microsoft Windows 95 or Later4-3
37
System Setup Via Service Port
37
User Setup 11: Minimum Analog Output Current Concentration
37
User Setup 12: Analog Current Full Scale
37
User Setup 13: Set Current Year. ** NOT ACTIVE for this RELEASE
37
User Setup 14: Set Current Month. ** NOT ACTIVE for this RELEASE
37
User Setup 15: Set Current Day. ** NOT ACTIVE for this RELEASE
37
User Setup 16: Set Current Hour. ** NOT ACTIVE for this RELEASE
37
User Setup 17: Set Current Minute. ** NOT ACTIVE for this RELEASE
37
User Setup 18: Factory Setup Restore
37
Organization of RS-232 Serial Data
38
Troubleshooting Your Hyperterminal Interface
38
Standard Level Access
39
Advanced Level 1 Access
42
Advanced Level-2 Access
42
SETTING up the MODEL Mini-ICS - the RS-232 User Setup Menu
43
System Information Display
43
U20) Alarm and Relay Setup Menu
43
U30) Analog Output Setup Menu
45
U04) Display/Analog Output Range
47
U50) RS-232 Serial Setup Menu
47
U60) Front Panel Locks Menu
48
U70) Auto Calibration Setup Menu
49
Averaging Window Size
50
Sensor Disconnect Test
50
Set Time-Of-Day and Date ** NOT ACTIVE for this RELEASE
50
Analog Voltage Output
51
Auto Return to Run Mode Time
51
Change Factory Settings Via Hardware Jumpers
51
Return All Settings to Factory Delivered Settings
51
Routine Periodic Maintenance
53
Troubleshooting
54
Fault Code 0 - Constant Memory Error
54
Fault Code 1 - Low Flow
54
Fault Code 2 - Sensor Disconnected
54
Fault Code 4 - Low Sensor Limit Higher than Low ICS Limit
54
Fault Code 5 - High ICS Limit Lower than Low ICS Limit
54
Fault Codes
54
Fault Code 10 - Sensor Operating Signal Low
55
Fault Code 11 - Calibration Period too Short
55
Fault Code 6 - Unstable Calibration Sample
55
Fault Code 7 - Sensor Calibration Signal High
55
Fault Code 8- Sensor Calibration Signal Low
55
Fault Code 9 - Sensor Analog-To-Digital Converter Time-Out
55
Fault Code 17 - Bad Cell Calibration Coefficient
56
Fault Code 18 - Main-Board EEPROM Corrupted
56
Fault Code 27 - Auto Calibration Mode Active
56
Fault Code 28 - Calibration Mode Active
56
Fault Code 29 - Manual Relay Control Active
56
Fault Code 30 - User Setup Mode Active
56
Fault Code 31 - Factory Setup Mode Active
56
Fault Code 32 - Program Starting
56
Chapter 5 - Appendices
57
5.1 Appendix A - S Pare Partslist
58
Appendixb - Specifications
58
5.2 Appendix B - Specifications
60
Appendix C - Analyzer Factory Configuration Settings
60
APPENDIX D - Front Panel Hot-Key Functions
62
Appendix E - Warranty
63
Intended Use for the Model Mini-Ics
63
Appendix F - Reference Drawings
63
Appendix G - Mounting Configurations
64
Wall Mount Enclosure
64
Rack Mount Enclosure
65
Explosion Proof Enclosure
66
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