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Declaration of Conformity—Mercury Diesel Inboard (VW)
This inboard engine when installed in accordance to Mercury Marine's instructions complies with the requirements of the
following directives by meeting the associated standards, as amended:
Recreational Craft Propulsion Engines with the Requirements of Directive 94/25/EC as amended by 2003/44/EC
Name of engine manufacturer: Volkswagen Antriebssysteme
Address: HMA‑E/1, PO 7962, Industriestraße Nord
Town: Salzgitter
Name of Authorized Representative: Brunswick Marine in EMEA Inc.
Address: Parc Industriel de Petit‑Rechain
Town: Verviers
Name of Notified Body for exhaust emission assessment: International Marine Certification Institute (IMCI)
Address: Rue Abbé Cuypers 3
Town: Bruxelles
Conformity assessment module used for exhaust emissions:
Other Community Directives applied: Electromagnetic Compatibility Directive 2004/108/EC
Description of Engines and Essential Requirements
Engine Type:
☒
Inboard engine
Identification of Engines Covered by this Declaration of Conformity
Name of engine model or engine family:
SDI 1.9L 40/50/60
SDI 2.5L 75
TDI 2.5L 100/120
TDI 2.5L 140/150/165
R4 TD; TDI 1.9L 75
TDI 3.0L 225/230/265
TDI 4.2L 285/350
Essential requirements
Annex I.B – Exhaust Emissions
B.1 engine identification
B.2 exhaust emission
requirements
B.3 durability
B.4 owner's manual
Annex I.C – Noise Emissions
Post Code: 38231
Post Code: 4800
Post Code: B‑1040
Fuel Type:
☒
Diesel
Unique engine identification number(s) or engine
family code(s)
SDI 40‑4/SDI 50‑4/SDI 60‑4
SDI 75‑5
TDI 100‑5/TDI 100‑5 SE
TDI 150‑5/TDI 150‑5 D/TDI 165‑5
TDI 75‑4
TDI 225‑6/TDI 230‑6/TDI 265‑6
TDI 285‑8/TDI 350‑8
normative
Standards
document/
☐
☒*
☐
☒
see Declaration of Conformity of the craft in which the engine(s) has (have) been
Country: Germany
Country: Belgium
Country: Belgium
☒ B+C
☐ B+D
Combustion Cycle:
☒
4 stroke
Other
Technical
file
method
☐
☒
☐
☐
☐
☒
☐
☐
installed
ID Number: 0609
☐ B+E
☐ B+F
☐ G ☐ H
EC Type–examination
certificate or type‑approval
certificate number
EXVWM001
EXVWM002
EXVWM003
EXVWM004
EXVWM006
EXVWM007
EXVWM008
Please specify in more detail
(* = mandatory standard)
*EN ISO 8178‑1:1996
ISO 8665:1995
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Table of Contents
Troubleshooting
Related Manuals for Volkswagen TDI 2.5L Series
Summarization of Contents
Section 1 - Warranty
Warranty Information and Registration
Details on product registration, contact information, and warranty terms.
Diesel Model Warranty Policies
Explains warranty terms for diesel engines, including specific use cases.
High-Output Recreational Use Worldwide Limited Warranty
Specific warranty terms for high-output recreational use of diesel engines.
Light-Duty Commercial Use Worldwide Limited Warranty
Warranty terms applicable to light-duty commercial applications of diesel engines.
3-Year Limited Warranty Against Corrosion-Diesel Models
Specific warranty covering corrosion for diesel models used in recreational applications.
Disclaimers and Limitations
Legal disclaimers, limitations, and conditions for warranty claims.
Warranty Policy-Australia and New Zealand
Warranty policies and consumer guarantees for Australia and New Zealand.
Guarantees Under Australian Consumer Law
Consumer guarantees applicable under Australian law for purchased goods.
Section 2 - Getting to Know Your Power Package
TDI 4.2L Engine Description and Identification
Overview of the TDI 4.2L engine features, specifications, and identification.
ZF Marine Transmissions
Details about the ZF Marine transmissions used with the engine.
Lanyard Stop Switch and Audio Warnings
Explanation of the lanyard stop switch and audio warning system functions.
Instrumentation and Gauges
Overview of various gauges, instruments, and their functions on the control panel.
Switches and Controls
Information on ignition, emergency stop switches, and remote control operations.
Electrical System and Fuses
Details on fuses, electrical overload protection, and fuse replacement procedures.
Emissions Information and Owner Responsibility
Information on exhaust emissions certification and owner's duties.
Section 3 - On The Water
Safe Boating Practices and Warnings
Recommendations for safe boating, including carbon monoxide awareness.
Engine Operation and Duty Cycles
Guidelines for basic boat operation, duty cycles, and performance.
Cold Weather and Starting Procedures
Precautions for cold weather operation and engine starting procedures.
Shifting, Stopping, and Protecting People
Procedures for shifting, engine shutdown, and safety with people in water.
High-Speed Operation and Passenger Safety
Advice for high-speed operation and ensuring passenger safety on various boat types.
Navigational Hazards and Conditions
Risks from underwater hazards, waves, and changing operational conditions.
Boat Bottom, Elevation, and Propeller Selection
Factors affecting performance like boat bottom condition, elevation, and propeller choice.
Engine Break-In Procedures
Detailed steps for breaking in the engine and first season checkups.
Section 5 - Maintenance
Owner, Dealer, and Part Responsibilities
Defines roles for maintenance, parts, and service by owners and dealers.
Inspection and Routine Maintenance
Guidelines for regular inspections and daily/weekly maintenance tasks.
Scheduled Maintenance Intervals
Maintenance schedules based on time or operating hours.
Engine Oil and Fluid Management
Procedures for engine oil, transmission fluid, and coolant checking, adding, and changing.
Air Filter and Fuel System Maintenance
Steps for servicing the air filter and fuel filters, including water separation.
Purging Fuel System and Seawater System
Procedures for purging the fuel system and maintaining the seawater system.
Corrosion Protection and Drive Belts
Measures for corrosion control, anodes, and drive belt inspection and failure identification.
Battery Maintenance and Precautions
Guidelines for battery maintenance, charging, and system precautions.
Section 6 - Storage
Cold Weather and Extended Storage
Procedures for storing the engine in cold weather or for extended periods.
Battery Storage and Recommissioning
Guidelines for storing batteries and recommissioning the engine after storage.
Section 7 - Troubleshooting
Troubleshooting Charts
General guide for diagnosing and resolving common engine issues.
Engine Will Not Start, Starter Does Not Turn
Steps to diagnose and fix engine starting problems.
No Fuel or Faulty Fuel Supply
Troubleshooting steps for fuel-related problems.
Excessive Engine Temperature
Solutions for overheating engine conditions.
Section 8 - Customer Assistance Information
Owner Service Assistance and Dealer Contact
Information on obtaining service, local repair, and dealer contact details.
Stolen Package and Submersion Procedures
Actions to take if the power package is stolen or submerged.
Replacement Service Parts and Accessories
Guidance on using correct parts and making inquiries about parts and accessories.
Resolving Problems and Obtaining Literature
Steps to resolve issues or concerns and how to order product literature.
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