Related Manuals for WAGNER PEM-C2
Summary of Contents for WAGNER PEM-C2
- Page 1 Operating Manual Powder Spraygun DANGER High Voltage! Turn power off before servicing! CAUTION Read rules for safe operation and instructions carefully! PEM-C2 02/01 0351801...
- Page 2 Atomizing air supply C Outer nut G Powder supply D Spraygun body H Power supply The powder spraygun PEM-C2 is used for industrial powder coating. This spraygun can be operated with the following control units: • EPG 2007 with powder injector PJ 2020 PRS •...
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Page 3: Table Of Contents
Cleaning the spraygun and replace the wear parts.............16 Mounting the extension ....................17 Trouble shooting .......................18 Spare parts lists ......................19 How to order........................19 Spraygun PEM-C2 ......................19 Round spray nozzle, extension ...................20 Corona-Star Retrofit-Set....................20 Specification ......................21 Supplement........................22 Applicable safety regulations and list of sources............22 Warranty........................23... - Page 4 PEM-C2 02/01 0351801...
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Page 5: Introduction
The observation of this manual is element of the warranty agreements. Wagner powder systems are designed to meet the most stringent safety requirements. They can be operated in compliance with generally applicable safety codes and applicable national safety regulations. -
Page 6: Safety Regulations
20 g/m³. 2) 3) 6) electrostatically grounded (work area = 1.5 m at the • The main power connection for operation of the Wagner sides, 2.5 m to the front and rear of every spray location powder equipment must be electrically interlocked with or opening in the booth). - Page 7 For your own safety, use only accessories and equipment listed in the operating manual. The use of individual parts other than those recommended in the operating manual may create a hazard to personal Warning safety. Use only original Wagner replacement parts! HAZARD PREVENTION • Electrostatic arcing may cause an explosion or Operator must be grounded.
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Page 8: Harmless Discharge
PEM-C2 HAZARD PREVENTION • General Read all instructions and safety precautions before operating. • Comply with all appropriate local, state and national codes governing ventilation, fire prevention, operation of Electrostatic equipment usage. • The United States Government Safety Standards have been adopted under the Occupational Safety and Health Act. -
Page 9: Preparing The Spraygun For Your Application
PEM-C2 Preparing the spraygun for your application Select the suitable nozzle system Nozzle Workpiece Spray cloud Remarks Wire goods Round spray cloud: Deflector cone Gratings the size depends on for powder quantities the diameter of the from 50 ... 300 g/min Aluminum cross deflector cone. -
Page 10: Connecting The Spraygun
PEM-C2 Connecting the spraygun Before you start making connections, switch off the high voltage generator. Refer to the operating instructions of the corresponding control unit for this. atomizing air from the control unit powder delivery to the electrical connection from the powder injector at the control unit •... -
Page 11: Corona-Star
PEM-C2 Corona-Star The Corona-Star is a retrofit kit for the manual powder spraygun which helps to achieve a better surface quality. The formation of the orange peel effect can be reduced or eliminated for most powder types. The assembling of the Corona-Star may only be carried out by trained... -
Page 12: Working With The Spraygun
PEM-C2 Working with the spraygun Starting up the spraygun • Switch on the control unit. • Make the necessary basic settings on the control unit. • Check on the control unit whether the atomizing air is opened on pressing the trigger. -
Page 13: How To Switch Off The Spraygun
PEM-C2 Recommended powder output volumes depending on the internal diameter of the hose powder hose feeding air + dosage air powder output inner diameter (standard values) [mm] / h] [g / min] ca. 2.8 ... 4.8 ( 98.8 ... 169.4 ft ... -
Page 14: How To Carry Out A Change Of Color
PEM-C2 How to carry out a change of color All parts carrying powder in the entire coating system must be thoroughly cleaned of powder deposits on a change of color. In the following, only the procedure for the spraygun is described. -
Page 15: Maintenance And Cleaning
PEM-C2 Maintenance and cleaning WARNING CAUTION • WHEN CLEANING THE ELECTROSTATIC SYSTEM, THESE Clean equipment immediately after use. • SAFETY PROCEDURES MUST BE FOLLOWED. FAILURE NEVER IMMERSE SPRAYGUN OR PARTS OF IT IN TO FOLLOW THESE PROCEDURES MAY RESULT IN AN ANY FLUID AT ANY TIME. -
Page 16: Cleaning The Spraygun And Replace The Wear Parts
PEM-C2 Cleaning the spraygun and replace the wear parts • Pull off deflector cone 1 from nozzle insert 3. • Unscrew the outer nut 2 from the gun housing 5. • Carefully draw the nozzle insert 3 out of the gun housing 5. -
Page 17: Mounting The Extension
PEM-C2 Mounting the extension Always select a spraygun which has been thoroughly cleaned when mounting a round spray nozzle extension. A better alternative is to only selected a new spraygun in such cases. Caution • Pull off deflector cone 1 from nozzle insert 3. -
Page 18: Trouble Shooting
Remedy - Fault at high voltage generator. No electrostatic - Electrical cable between charge (e.g. no wrap- spraygun and control unit is - Inform Wagner service center. around or no powder defective. adhesion). - Cascade in spraygun is defective. Poor wrap-around. -
Page 19: Spare Parts Lists
To ensure a correct spare part order and delivery, the following information is required: - Billing address - Delivery address - Name of contact persons for further inquiries - Shipping method - Quantity, part number and description Spraygun PEM-C2 Item Part No. Description 0351 021 Spraygun PEM-C2... -
Page 20: Round Spray Nozzle, Extension
PEM-C2 Round spray nozzle, extension Item Part No. Description 0351 904 * Round spray nozzle, extension 300 mm ** 0351 915 * Round spray nozzle, extension 180 mm ** 0351 372 Outer nut wear part only available as a set... -
Page 21: Specification
PEM-C2 Specification Weight: 498 g Electrical: input voltage: max. 22 Vpp input current: max. 0.9 A frequency: 19 ... 30 kHz output voltage: max. 100 kV DC max. 160 µA DC output current: polarity: negative design: according to EN 50050... -
Page 22: Supplement
PEM-C2 Supplement Applicable safety regulations and list of sources 1) EN 50050 Electrostatic manual powder coating equipment (published by Beuth-Verlag, DIN VDE 0745 Berlin) part 100 (published by EN 1953 Safety requirements governing spraying equipment Beuth-Verlag, for coating systems Berlin) (published by 2) EN 50053 –... -
Page 23: Warranty
If Wagner is unable to repair this product so as to conform to this limited warranty after a reasonable number of attempts, Wagner will provide, either a replacement for this product or a full refund of the purchase price of this product. - Page 24 PEM-C2 02/01 0351801...
- Page 25 PEM-C2 02/01 0351801...
- Page 28 Directory of Wagner subsidiaries USA: WAGNER Systems Inc. Phone ++1-630-784-8900 175 Della Court ++1-630-784-8970 Carol Stream, IL 60188 Great Britain: WAGNER Spraytech (UK) Ltd. Phone ++44-1295-265-353 Unit 3 Haslemere Way ++44-1295-269-861 Tramway Industrial Estate Banbury, Oxon OX 16 8TY Great Britain Hong Kong: WAGNER Spraytech (HK) Ltd.