WAGNER PEA-C4-HiCoat FM Operating Manual
Automatic powder spray gun
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Also See for PEA-C4-HiCoat FM:
- Translation of the original operating manual (60 pages) ,
- Assembly and operating manual (28 pages) ,
- Translation of the original operating manual (72 pages)
Table of Contents
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Summary of Contents for WAGNER PEA-C4-HiCoat FM
- Page 1 Operating Manual Automatic Powder Spray Gun DANGER High Voltage! Turn power off before servicing! CAUTION Read rules for safe operation and instructions Peac4_0000 carefully! PEA-C4-HiCoat FM 01 / 2008 0390882...
- Page 2 . Caution The operator must ensure that the spray gun is only connected to Wagner devices! The distance of the installed spray guns to each other must be at least 300 mm .
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Page 3: Table Of Contents
Warranty........................30 Scope of delivery and spare parts lists..............31 How to order spare parts.................... 31 Scope of delivery and spare parts spray gun PEA-C4-HiCoat FM......32 Accessories ......................33 Electrode holder C4 R FM with nozzles ..............33 Electrical cables and hoses..................34 Spray gun mounting and fastening................ - Page 4 The user must obey all the rules of operation found in this manual; failure to do so will render the warranty invalid. Wagner powder systems are designed to meet the most stringent safety requirements. They can be operated in compliance with generally applicable safety codes and applicable national safety regulations.
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Page 5: Safety Regulations
Spray guns should be operated with bare hands! • If gloves are used they must be made of con- The main power connection for operation of the Wagner powder equipment must be electrically ductive material. interlocked with the exhaust system of the •... - Page 6 Use only original Wagner replacement parts! Alteration or repair of Wagner original spare parts may cause fatal accidents or explosions in the coating system! 0390882 01 / 2008...
- Page 7 NFPA Standard No. 33 chapter 18. • It is the duty of all personnel responsible for the spray equipment operation and maintenance to read and understand all safety information furnished with this equipment. 01 / 2008 0390882 PEA-C4-HiCoat FM...
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Page 8: Note On Harmless Discharges
If you touch plastic parts of the spray gun with the finger, harmless discharges may occur due to the high voltage field around the spray gun (so-called brush discharges). However, these do not contain any ignition energy. 0390882 01 / 2008 PEA-C4-HiCoat FM... -
Page 9: Declaration Of Conformity
Safety regulations Declaration of conformity Wagner hereby declares that the electrostatic powder spray guns PEA-C4 HiCoat FM conform to the approval standard for Electrostatic Finishing Equipment FM 7260. This equipment to be used for electrostatic finishing applications using Class II spray material in hazardous (Classified) location. -
Page 10: Preparing The Spray Gun
(+ total air HPO-1 • Good dispersion < 4,5 Nm • Special for extensive workpieces ∅ 20 mm: 100... 300 30 ... 250 • Small even workpieces 1) Nozzles are labeled on the back. 0390882 01 / 2008 PEA-C4-HiCoat FM... -
Page 11: Connecting The Spray Gun
" Accessories " for connecting and fastening the spray gun. Electrical connection from control unit or high voltage generator Atomizing air Powder feed from powder injector Ground spray gun via the gun mounting Peac4_0003 01 / 2008 0390882 PEA-C4-HiCoat FM... -
Page 12: Grounding
Connect the hose for the atomizing air A to the spray gun. Hint Using a Wagner powder injector PI-F1 and a suitable control unit, it is possible to automatically blow out or purge the angled spray gun each time prior to switch off. -
Page 13: Reproducible Setting Of The Nozzle Position
An adjustment tool is provided for the fan spray nozzle. It permits turning the fan spray nozzle without damaging the electrodes and without removing the outer nut. The outer nut only has to be slackened. Peac4_0014 01 / 2008 0390882 PEA-C4-HiCoat FM... -
Page 14: Working With The Spray Guns
No more powder will be fed when the powder feed is switched back on. • Switch the powder feed back on so that the spray gun is blown clear of powder. • You can now switch off the powder feed. 0390882 01 / 2008 PEA-C4-HiCoat FM... -
Page 15: Performing A Color Change
Shut down the plant and secure it against inadvertent switch on. • Before you commence to connect the powder hose again, all parts carrying powder must be thoroughly cleaned. The spray gun is ready for use again. 01 / 2008 0390882 PEA-C4-HiCoat FM... -
Page 16: Maintenance And Cleaning
The wearing parts in the spray gun, marked in the spare parts list with *, must be regularly checked and, if necessary replaced. 0390882 01 / 2008 PEA-C4-HiCoat FM... - Page 17 Undo the locking nuts H and disconnect the spray gun D from the support J . • Replace the spray gun with a new gun and fit this in the reverse order of removal. 01 / 2008 0390882 PEA-C4-HiCoat FM...
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Page 18: Cleaning The Spray Gun And Replacing The Wearing Parts
As a rule you only need to check the protective wedge 4 for wear and replace it as necessary. New protective wedge Worn protective wedge: • We recommended replacing the protective wedge In the next section it is described how the protective wedge is to be dismantled and inserted. 0390882 01 / 2008 PEA-C4-HiCoat FM... -
Page 19: Replacing The Protective Wedge
3 to the stop. • Pull the protective wedge 2 out of the electrode holder 3 using the wedge tool. • Press the protective wedge lateral out of the wedge tool manually without a tool . 01 / 2008 0390882 PEA-C4-HiCoat FM... - Page 20 • The protective wedge is now correctly assembled and the wedge tool can be pulled back out of the electrode holder. The protective wedge remains inserted in the electrode holder. 0390882 01 / 2008 PEA-C4-HiCoat FM...
- Page 21 Carefully fit the electrode holder 3 in the spray gun housing 5 . • Slide the fan spray nozzle 2 back over the electrode holder 3 and fasten in place using the outer nut 1 . peac4_0006 01 / 2008 0390882 PEA-C4-HiCoat FM...
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Page 22: Fitting The Round Spray Nozzle
• Align the marks X and Y . • Fasten in place using the outer nut 1 . • Slide the deflector cone 8 back over the deflector cone sleeve 7 . peac4_0008 The spray gun is ready for use again. 0390882 01 / 2008 PEA-C4-HiCoat FM... -
Page 23: Mounting The Angle Adapter
5 . peac4_0005 Caution When pulling out and inserting the electrode holder, ensure that the insert is not damaged! • Remove powder residue from the parts removed and from the spray gun. 01 / 2008 0390882 PEA-C4-HiCoat FM... -
Page 24: 4.5.2 Fitting The Angle Adapter
Loosen the outer nut 4 . • Pull the electrode holder 5 with nozzle 6 out of the nozzle insert 7 . Caution When pulling out and inserting the electrode holder, ensure that the insert is not damaged! 0390931_montage03 0390882 01 / 2008 PEA-C4-HiCoat FM... - Page 25 Ensure that the threaded sleeve can still turn freely. 4. Insert the nozzle system • Install electrode holder 5 with nozzle 6 in nozzle insert 7 . 0390931_montage01 • Secure with outer nut 4 . 01 / 2008 0390882 PEA-C4-HiCoat FM...
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Page 26: Mounting The Corona-Star
F by using the screw E . • Slide the Corona-Star G onto the spray gun housing B . Peac4_0012 Caution Check whether the grounding is assured! The spray gun is ready for use again. 0390882 01 / 2008 PEA-C4-HiCoat FM... -
Page 27: Disposal
Wagner or one of our dealers will take back your used Wagner waste electrical or electronic equipment and will dispose of it for you in an environmentally friendly way. Please ask your local Wagner service center or dealer for details or contact us direct. -
Page 28: Rectification Of Malfunctions
Rectification of malfunctions 05_Stoerung_C4.doc Malfunction Cause Rectification No electrostatic - Fault in the high voltage - Contact Wagner Service (e.g. no wrap around or generator no powder - Electrical cable from spray - Replace electrical cable adhesion) gun to control unit faulty... -
Page 29: Technical Data
(standard cubic meters). One cubic meter of a gas at 32 °F (0 °C) and 1.013 bar is called norm cubic meter. 1 Nm /h = 35.3 ft /h; 1 bar = 14.504 psi 01 / 2008 0390882 PEA-C4-HiCoat FM... -
Page 30: Warranty
If Wagner is unable to repair this product so as to conform to this Limited Warranty after a reasonable number of attempts, Wagner will provide, at our option, either a replacement for this product or a full refund of the purchase price of this product. -
Page 31: Scope Of Delivery And Spare Parts Lists
In order to be able to guarantee safe and smooth spare parts delivery, the following informa- tion is necessary: Invoicing address Delivery address Name of contact persons for check back Type of delivery Quantity ordered, article number and designation 01 / 2008 0390882 PEA-C4-HiCoat FM... -
Page 32: Scope Of Delivery And Spare Parts Spray Gun Pea-C4-Hicoat Fm
Scope of delivery and spare parts lists Scope of delivery and spare parts spray gun PEA-C4-HiCoat FM 0390969 0390310 0390324 0390311 0390911 0390342 0390006 0390006 Article No. Description 0390016 Spray gun PEA-C4-HiCoat FM 0390311 Outer nut 0390324 * Fan spray nozzle F1... -
Page 33: Accessories
Deflector cone R28 = Ø28 0390209 * Deflector cone R38 = Ø38 0390970 * Electrode holder C4 R FM ET ** 0390313 * Deflector cone sleeve 0390310 * Protective wedge Wearing part ** only available as a set 01 / 2008 0390882 PEA-C4-HiCoat FM... -
Page 34: Electrical Cables And Hoses
Fan spray nozzle F2 0390326 * Fan spray nozzle F3 0390331 * Wide fan spray nozzle HPO-1 0390207 * Deflector cone (complete) Ø20 0390208 * Deflector cone (complete) Ø28 0390209 * Deflector cone (complete) Ø38 Wearing part 0390882 01 / 2008 PEA-C4-HiCoat FM... -
Page 35: Wedge Tool
** only available as a set Angle adapter with accessories 9.6.1 Assembly tool for angle adapter Article No. Designation 0390939 Assembly tool WA C4 ET 0390939 Removal and installation aid for connector in angle adapter WA C4 01 / 2008 0390882 PEA-C4-HiCoat FM... -
Page 36: Angle Adapter
Nozzle insert WA90 C4 ET 0390932 * Connecting body WA C4 ET 0390947 Outer nut WA C4 ET 0390946 Locking sleeve WA C4 ET 0390945 Threaded sleeve WA C4 ET 0390942 Bend WA90 C4 ET Wearing part 0390882 01 / 2008 PEA-C4-HiCoat FM... - Page 37 Nozzle insert WA60 C4 ET 0390932 * Connecting body WA C4 ET 0390947 Outer nut WA C4 ET 0390946 Locking sleeve WA C4 ET 0390945 Threaded sleeve WA C4 ET 0390943 Bend WA60 C4 ET Wearing part 01 / 2008 0390882 PEA-C4-HiCoat FM...
- Page 38 Nozzle insert WA30 C4 ET 0390932 * Connecting body WA C4 ET 0390947 Outer nut WA C4 ET 0390946 Locking sleeve WA C4 ET 0390945 Threaded sleeve WA C4 ET 0390944 Bend WA30 C4 ET Wearing part 0390882 01 / 2008 PEA-C4-HiCoat FM...
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Page 39: Powder Measuring Bag
C4-HiCoat gun generation 0390940 Retrofit-Set Corona-Star 0260296 0390319 0390918 Article No. Designation 0390918 0390918 Corona-Star (complete) ** Electrode Corona-Star 0260296 * (included in item 1) 0390319 Outer nut Wearing part ** only available as a set 01 / 2008 0390882 PEA-C4-HiCoat FM... - Page 40 Notes 0390882 01 / 2008 PEA-C4-HiCoat FM...
- Page 41 Notes 01 / 2008 0390882 PEA-C4-HiCoat FM...
- Page 42 Notes 0390882 01 / 2008 PEA-C4-HiCoat FM...
- Page 43 B-9770 Kruishoutem DK-8850 Bjerringbro Phone +32(0)9/3885410 Phone +45 7023 2052 +32(0)9/3885440 +45 8668 2052 Sweden WAGNER Powder Systems Scandinavia AB Hedenstorpsvägen 4 Sverige - 55593 Jönköping Phone +46(0)36/341590 +46(0)36/368580 Great Britain WAGNER Spraytech (UK) Ltd. WAGNER Systems Inc. Unit 3 Haslemere Way...
- Page 44 Japan WAGNER- HOSOKAWA Micron Ltd. No. 9, 1-Chome Shodal Tajka, Hirakata-Shi Osaka 673-1132 Phone +81(0)728/566751 +81(0)728/573722 China WAGNER SPRAYTECH SHANGHAI CO LDT. Flr, No. 395 Jiangchangxi Road Shibei Industrial Zone Shanghai, 200436 Phone +86(0)2166521858 +86(0)2166529819 France J. Wagner France SARL B.P.
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