WAGNER PEA-C4-HiCoat Assembly And Operating Manual
WAGNER PEA-C4-HiCoat Assembly And Operating Manual

WAGNER PEA-C4-HiCoat Assembly And Operating Manual

Automatic powder spray gun for enamel-use

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Assembly and Operating Manual
Automatic Powder Spray Gun
for Enamel-Use
DANGER
High Voltage!
Turn power off
before servicing!
CAUTION
Read rules for safe
operation and
instructions
Peac4_0000
carefully!
PEA-C4-HiCoat
0390819
05/2007
0390860

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Summary of Contents for WAGNER PEA-C4-HiCoat

  • Page 1 Assembly and Operating Manual Automatic Powder Spray Gun for Enamel-Use DANGER High Voltage! Turn power off before servicing! CAUTION Read rules for safe operation and instructions Peac4_0000 carefully! PEA-C4-HiCoat 0390819 05/2007 0390860...
  • Page 2: Table Of Contents

    Rectification of malfunctions ...................19 Warranty........................20 Scope of delivery and spare parts lists..............21 How to order spare parts.....................21 Scope of delivery and spare parts spray gun PEA-C4-HiCoat (Enamel) ....22 Accessories .......................23 Electrical cables and hoses..................23 Spray gun mounting and fastening................23 Fan spray nozzle ......................23 0390860 –...
  • Page 3 The user must obey all the rules of operation found in this manual; failure to do so will render the warranty invalid. Wagner powder systems are designed to meet the most stringent safety requirements. They can be operated in compliance with generally applicable safety codes and applicable national safety regulations.
  • Page 4: General Description

    Caution The operator must ensure that the spray gun is only connected to Wagner devices! The distance of the installed spray guns to each other must be at least 300 mm.
  • Page 5: Technical Data

    For volumes, specified in Nm (standard cubic meters). One cubic meter of a gas at 32 °F (0 °C) and 1.013 bar is called norm cubic meter. 1 Nm /h = 35.3 ft /h; 1 bar = 14.504 psi 0390860 05/2007 – PEA-C4-HiCoat- Enamel...
  • Page 6: Safety Regulations

    • The main power connection for operation of the • Spray guns should be operated with bare hands! Wagner powder equipment must be electrically If gloves are used they must be made of interlocked with the exhaust system of the conductive material.
  • Page 7 The use of individual parts other than those recommended in the operating manual may create a hazard to personal safety. Use only original Wagner replacement parts! Alteration or repair of Wagner original spare parts may cause fatal accidents in the coating system! 0390860 05/2007...
  • Page 8 Personnel must be given training in accordance with the requirements of NFPA Standard No. 33 chapter 18. • It is the duty of all personnel responsible for the spray equipment operation and maintenance to read and understand all safety information furnished with this equipment. 0390860 – PEA-C4-HiCoat-Enamel 05/2007...
  • Page 9: Eu Declaration Of Conformity

    DIN EN 61000-4-4 The product includes an EU declaration of conformity. This can be ordered again if necessary from your WAGNER dealer by giving details of the product and serial number involved. The EU declaration of conformity has the number 0390 819.
  • Page 10: Preparing The Spray Gun

    Use the parts listed in chapter "Accessories" for connecting and fastening the spray gun. Electrical connection from control unit or high voltage generator Atomizing air Powder feed from powder injector Ground spray gun via the gun mounting Peac4_0003 0390860 – PEA-C4-HiCoat-Enamel 05/2007...
  • Page 11: Grounding

    • Connect the hose for the atomizing air A to the spray gun. Hint Using a Wagner powder injector and a suitable control unit, it is possible to automatically blow out or purge the angled spray gun each time prior to switch off.
  • Page 12: Reproducible Setting Of The Nozzle Position

    An adjustment tool is provided for the fan spray nozzle. It permits turning the fan spray nozzle without damaging the electrodes and without removing the outer nut. The outer nut only has to be slackened. Peac4_0014 0390860 – PEA-C4-HiCoat-Enamel 05/2007...
  • Page 13: Working With The Spray Guns

    No more powder will be fed when the powder feed is switched back on. • Switch the powder feed back on so that the spray gun is blown clear of powder. • You can now switch off the powder feed. 0390860 05/2007 – PEA-C4-HiCoat- Enamel...
  • Page 14: Performing A Color Change

    Shut down the plant and secure it against inadvertent switch on. • Before you commence to connect the powder hose again, all parts carrying powder must be thoroughly cleaned. The spray gun is ready for use again. 0390860 – PEA-C4-HiCoat-Enamel 05/2007...
  • Page 15: Maintenance And Cleaning

    The wearing parts in the spray gun, marked in the spare parts list with *, must be regularly checked and, if necessary replaced. 0390860 05/2007 – PEA-C4-HiCoat- Enamel...
  • Page 16 Disconnect the hoses for powder feed G and atomizing air F from the spray gun D. • Undo the locking nuts H and disconnect the spray gun D from the support J. • Replace the spray gun with a new gun and fit this in the reverse order of removal. 0390860 – PEA-C4-HiCoat-Enamel 05/2007...
  • Page 17: Cleaning The Spray Gun And Replacing The Wearing Parts

    (2) limits the screw-in depth. 0390950 B_00003 Please note: The distance between the hose nipple and the cover plate (3) is determined by the screw-in depth of the nozzle body. The measurement X results from the installation. B_00002 0390860 05/2007 – PEA-C4-HiCoat- Enamel...
  • Page 18: Disposal

    In observance of the European Directive 2002/96/EC on waste electrical electronic equipment implementation accordance with national law, this product is not to be disposed of together with household waste material but must be recycled in an environmentally friendly way! 0390860 – PEA-C4-HiCoat-Enamel 05/2007...
  • Page 19: Rectification Of Malfunctions

    Rectification of malfunctions 05_Stoerung_C4.doc Malfunction Cause Rectification No electrostatic - Fault in the high voltage - Contact Wagner Service (e.g. no wrap around or generator - Replace electrical cable no powder - Electrical cable from spray adhesion) gun to control unit faulty...
  • Page 20: Warranty

    If Wagner is unable to repair this product so as to conform to this Limited Warranty after a reasonable number of attempts, Wagner will provide, at our option, either a replacement for this product or a full refund of the purchase price of this product.
  • Page 21: Scope Of Delivery And Spare Parts Lists

    In order to be able to guarantee safe and smooth spare parts delivery, the following informa- tion is necessary: Invoicing address Delivery address Name of contact persons for check back Type of delivery Quantity ordered, article number and designation Wearing parts are marked with *. 0390860 05/2007 – PEA-C4-HiCoat- Enamel...
  • Page 22: Scope Of Delivery And Spare Parts Spray Gun Pea-C4-Hicoat (Enamel)

    Scope of delivery and spare parts lists Scope of delivery and spare parts spray gun PEA-C4-HiCoat (Enamel) 0390948 0390388 0390952 0390311 0390950 0390342 0390014 Article No. Description 0390014 0390011 Spray gun PEA-C4-HiCoat Enamel 0390311 Outer nut 0390952 * Fan spray nozzle C4 Enamel...
  • Page 23: Accessories

    10_00002 0351347 Hanger: For fastening the spray gun Spray gun mount: 0260215 For fastening the hanger to the reciprocator Fan spray nozzle Article No. Designation 10_0013 0390952 * Fan spray nozzle C4 Enamel Wearing part 0390860 05/2007 – PEA-C4-HiCoat- Enamel...
  • Page 24 Notes 0390860 – PEA-C4-HiCoat-Enamel 05/2007...
  • Page 25 Notes 0390860 05/2007 – PEA-C4-HiCoat- Enamel...
  • Page 26 Notes 0390860 – PEA-C4-HiCoat-Enamel 05/2007...
  • Page 27 B-9770 Kruishoutem DK-8850 Bjerringbro Phone +32(0)9/3885410 Phone +45 7023 2052 +32(0)9/3885440 +45 8668 2052 Sweden WAGNER Powder Systems Scandinavia AB Hedenstorpsvägen 4 Sverige - 55593 Jönköping Phone +46(0)36/341590 +46(0)36/368580 Great Britain WAGNER Spraytech (UK) Ltd. WAGNER Systems Inc. Unit 3 Haslemere Way...
  • Page 28 Japan WAGNER- HOSOKAWA Micron Ltd. No. 9, 1-Chome Shodal Tajka, Hirakata-Shi Osaka 673-1132 Phone +81(0)728/566751 +81(0)728/573722 China WAGNER SPRAYTECH SHANGHAI CO LDT. Flr, No. 395 Jiangchangxi Road Shibei Industrial Zone Shanghai, 200436 Phone +86(0)2166521858 +86(0)2166529819 France J. Wagner France SARL B.P.

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