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WAGNER PEA-C4 Twin-HiCoat Operating Manual

Automatic powder spray gun
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Operating Manual
Automatic Powder Spray Gun
DANGER
High-Voltage!
Turn power off
before servicing!
CAUTION
Read rules for safe
operation and
instructions
Peac4twin_0000
carefully!
PEA-C4 Twin-HiCoat
2339505
09/2014
390832

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Summary of Contents for WAGNER PEA-C4 Twin-HiCoat

  • Page 1 Operating Manual Automatic Powder Spray Gun DANGER High-Voltage! Turn power off before servicing! CAUTION Read rules for safe operation and instructions Peac4twin_0000 carefully! PEA-C4 Twin-HiCoat 2339505 09/2014 390832...
  • Page 2 1.) The length changes when a deflector cone is used. The Corona automatic spray gun can be used for conventional types of powder and metal powder that can be electrostatically charged. The PEA-C4 Twin-HiCoat spray gun is used for industrial powder coating in automatic plants . Caution...

  • Page 3: Table Of Contents

    Warranty ........................26 Scope of delivery and spare parts lists ..............27 How to order spare parts ..................... 27 Scope of delivery and spare parts spray gun PEA-C4 Twin-HiCoat ......27 Accessories ....................... 29 Electrode holder C4 R with nozzles ................29 Electrical cables and hoses ..................

  • Page 4: Introduction

    The user must obey all the rules of operation found in this manual; failure to do so will render the warranty invalid. Wagner powder systems are designed to meet the most stringent safety requirements. They can be operated in compliance with generally applicable safety codes and applicable national safety regulations.

  • Page 5: Safety Regulations

    Spray guns should be operated with bare hands!  The main power connection for operation of the If gloves are used they must be made of con- Wagner powder equipment must be electrically ductive material. interlocked with the exhaust system of the ...
  • Page 6 Use only original Wagner replacement parts! Alteration or repair of Wagner original spare parts may cause fatal accidents or explosions in the coating system! 390832 09/2014...
  • Page 7 Personnel must be given training in accordance with the requirements of NFPA Standard No. 33 chapter 18.  It is the duty of all personnel responsible for the spray equipment operation and maintenance to read and understand all safety information furnished with this equipment. 09/2014 390832 PEA-C4 Twin-HiCoat...

  • Page 8: Note On Harmless Discharges

    If you touch plastic parts of the spray gun with the finger, harmless discharges may occur due to the high-voltage field around the spray gun (so-called brush discharges). However, these do not contain any ignition energy. 390832 09/2014 PEA-C4 Twin-HiCoat...

  • Page 9: Eu Declaration Of Conformity

    BGI 764 There is an EC Declaration of Conformity with the product. This can be ordered again if necessary from your WAGNER dealer by giving details of the product and serial number involved. The EU declaration of conformity has the number 2339505.

  • Page 10: Preparing The Spray Gun

    150 ... 400 (+ total air HPO-1  good dispersion < 4,5 Nm  special for extensive workpieces  20 mm: 100... 300 30 ... 250  small even workpieces 1) Nozzles are labeled on the back. 390832 09/2014 PEA-C4 Twin-HiCoat...

  • Page 11: Connecting The Spray Gun

    Connecting the spray gun Before you commence connecting the gun, switch off the high-voltage generator. Caution When operating the PEA-C4 Twin-HiCoat spray gun make sure that:  the settings for high-voltage, current limiting and characteristic quality are identical for both guns ...
  • Page 12  Mount the spray guns onto the robot arm using the adapter K . Hint It is recommended to use the Wagner powder injector PI-F1 . He allows automatically blowing through and/or flushing the guns before switching them off. 390832...

  • Page 13: Grounding

    An adjustment tool is provided for the fan spray nozzle . It permits turning the fan spray nozzle without damaging the electrodes and without removing the outer nut. The outer nut only has to be slackened. Peac4_0014 09/2014 390832 PEA-C4 Twin-HiCoat...

  • Page 14: Working With The Spray Gun

    Caution If the outer nut is not screwed on tightly up to the stop position, the colors may smear.  Switch off the powder coating plant after automatic purging and secure it against inadvertent switch on. 390832 09/2014 PEA-C4 Twin-HiCoat...

  • Page 15: Maintenance And Cleaning

    The wearing parts in the spray gun, marked in the spare parts list with *, must be regularly checked and, if necessary replaced. 09/2014 390832 PEA-C4 Twin-HiCoat...
  • Page 16 When removing the spray guns, the electrical cable E can be pulled out only to a certain length !  Disconnect the electrical cable E from the spray guns D .  Replace the spray gun with a new gun and fit this in the reverse order of removal. 390832 09/2014 PEA-C4 Twin-HiCoat...

  • Page 17: Cleaning The Spray Gun And Replacing The Wearing Parts

    As a rule you only need to check the protective wedge for wear and replace it as necessary. New protective wedge Worn protective wedge:  We recommended replacing the protective wedge. In the next section it is described how the protective wedge is to be dismantled and inserted. 09/2014 390832 PEA-C4 Twin-HiCoat...

  • Page 18: Replacing The Protective Wedge

    3 to the stop.  Pull the protective wedge 2 out of the electrode holder 3 using the wedge tool.  Press the protective wedge lateral out of the wedge tool manually without a tool. 390832 09/2014 PEA-C4 Twin-HiCoat...
  • Page 19 The protective wedge remains inserted in the electrode holder. You will find the necessary wearing parts and spare parts in chapter of this manual. 09/2014 390832 PEA-C4 Twin-HiCoat...
  • Page 20 Carefully fit the electrode holder 3 in the spray gun housing 5 .  Slide the fan spray nozzle 2 back over the electrode holder 3 and fasten in place using the outer nut 1 . peac4_0006 390832 09/2014 PEA-C4 Twin-HiCoat...

  • Page 21: Fitting The Round Spray Nozzle

    Align the marks X and Y .  Fasten in place using the outer nut 1 .  Slide the deflector cone 8 back over the deflector cone sleeve 7 . peac4_0008 The spray gun is ready for use again. 09/2014 390832 PEA-C4 Twin-HiCoat...

  • Page 22: Mounting The Corona-Star

    Fasten the cable guide onto the cover plate F by using the screw E.  Slide the Corona-Star G onto the spray gun housing B . Peac4_0012 Caution Check whether the grounding is assured! The spray gun is ready for use again. 390832 09/2014 PEA-C4 Twin-HiCoat...

  • Page 23: Disposal

    Wagner or one of our dealers will take back your used Wagner waste electrical or electronic equipment and will dispose of it for you in an environmentally friendly way. Please ask your local Wagner service center or dealer for details or contact us direct.

  • Page 24: Rectification Of Malfunctions

    Rectification of malfunctions 05_Stoerung_C4.doc Malfunction Cause Rectification No electrostatic - Fault in the high-voltage - Contact Wagner Service. (e.g. no wrap around or generator. no powder - Electrical cable from spray - Replace electrical cable. adhesion) gun to control unit faulty.

  • Page 25: Technical Data

    For volumes, specified in Nm (standard cubic meters). One cubic meter of a gas at 32 °F (0 °C) and 1.013 bar is called norm cubic meter. 1 Nm /h = 35.3 ft /h; 1 bar = 14.504 psi 09/2014 390832 PEA-C4 Twin-HiCoat...

  • Page 26: Warranty

    If Wagner is unable to repair this product so as to conform to this Limited Warranty after a reasonable number of attempts, Wagner will provide, at our option, either a replacement for this product or a full refund of the purchase price of this product.

  • Page 27: Scope Of Delivery And Spare Parts Lists

    In order to be able to guarantee safe and smooth spare parts delivery, the following infor- mation is necessary: Invoicing address Delivery address Name of contact persons for check back Type of delivery Quantity ordered, article number and designation Scope of delivery and spare parts spray gun PEA-C4 Twin-HiCoat 0390915 0390310 0390324 0390311 0390342 0390226...
  • Page 28 Scope of delivery and spare parts lists Article No. Designation 390010 390010 PEA-C4 Twin-HiCoat spray gun 390226 PEA-C4 Twin spray gun ET ** 390311 Outer nut 390324 * F1 fan spray nozzle 390915 * F electrode holder ET ** 390310 *...

  • Page 29: Accessories

    R28 deflector cone = Ø28 390209 * R38 deflector cone = Ø38 390916 * C4 R ET electrode holder ** 390313 * Deflector cone sleeve 390310 * Protective wedge Wearing part ** only available as a set 09/2014 390832 PEA-C4 Twin-HiCoat...

  • Page 30: Electrical Cables And Hoses

    F2 fan spray nozzle 390326 * F3 fan spray nozzle 390331 * HPO-1 wide fan spray nozzle 390207 * Deflector cone (complete) Ø20 390208 * Deflector cone (complete) Ø28 390209 * Deflector cone (complete) Ø38 Wearing part 390832 09/2014 PEA-C4 Twin-HiCoat...

  • Page 31: Retrofit-Set Corona-Star

    (incl. in item 1) 390319 Outer nut Wearing part ** only available as a set Wedge tool Article No. Designation 390900 Wedge tool ** 390900 including 20 protective wedges Wearing part ** only available as a set 09/2014 390832 PEA-C4 Twin-HiCoat...

  • Page 32: Powder Measuring Bag

    Accessories Powder measuring bag Article No. Designation 390940 C4 ET powder measuring bag (complete) For measuring powder quantities for the C4-HiCoat gun generation 390940 Hose nipple  9mm Article No. Designation Hose nipple  9mm 2314123 390832 09/2014 PEA-C4 Twin-HiCoat...
  • Page 33 Notes 09/2014 390832 PEA-C4 Twin-HiCoat...
  • Page 34 Notes 390832 09/2014 PEA-C4 Twin-HiCoat...
  • Page 35 Fax: +49/ 7544/ 505-200 Fax: +31/ 30/ 2410 765 E-mail: service.standard@wagner-group.com E-mail: info@wagnersystemen.nl Belgium Denmark Estee Industries WAGNER Industrial Solution Scandinavia Leenbeekstraat 9 Viborgvej 100, Skægkær B- 9770 Kruishoutem DK-8600 SILKEBORG Phone: +32/ 9/ 388 5410 Phone: +45/ 70 200 245...
  • Page 36 Osaka 673-1132 Phone: +81/ 728/ 566 751 Fax: +81/ 728/ 573 722 E-mail: sempara@kornet.net China WAGNER Spraytech Shanghai Co Ltd. 4 th Flr. No. 395 Jiangchanxi Road Shibei Industrial Zone Shanghai 200436 Phone: +86/ 2166 5221 858 Fax: +86/ 2166 5298 19 E-mail: wagnersh@public8.sta.net.cn...

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