Related Manuals for WAGNER PEA-T3XL Series
Summary of Contents for WAGNER PEA-T3XL Series
- Page 1 Operating Manual Tribo Automatic Powder Spray Gun DANGER High Voltage! Turn power off before servicing! CAUTION Read rules for safe operation and P_00742 instructions carefully! PEA-T3XL 0351962 05 / 2009 0351701...
- Page 2 The PEA-T3XL is used for processing all coating powders suitable for friction charging. Caution The operator must ensure that the spray gun PEA-T3XL is only connected to Wagner devices! High room temperatures and, in particular, laying hoses in areas exposed to sunlight in...
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Page 3: Table Of Contents
Introduction Table of contents Page Safety regulations .......................5 Safety hints........................5 EC Declaration of conformity..................8 Preparing the spray gun .....................9 Selection of the suitable nozzle system ................9 Handling of the hose coupling ..................10 Connecting the spray gun ...................11 Grounding........................12 Working with the spray guns ...................13 Optimizing the spray pattern ..................13 Switching off the spray gun ..................14 Performing a color change ..................15... -
Page 4: Introduction
The user must obey all the rules of operation found in this manual; failure to do so will render the warranty invalid. Wagner powder systems are designed to meet the most stringent safety requirements. They can be operated in compliance with generally applicable safety codes and applicable national safety regulations. -
Page 5: Safety Regulations
Spray guns should be operated with bare hands! • The main power connection for operation of the If gloves are used they must be made of con- Wagner powder equipment must be electrically ductive material. interlocked with the exhaust system of the •... - Page 6 Use only original Wagner replacement parts! Alteration or repair of Wagner original spare parts may cause fatal accidents or explosions in the coating system! 0351701 05 / 2009...
- Page 7 Safety regulations HAZARD PREVENTION • Electrostatic arcing may cause an explosion or fire. Operator must be grounded. Grounding straps must be used Mixtures of powder and air can explode or ignite when wearing rubber soled shoes. causing property damage and/or severe injury. •...
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Page 8: Ec Declaration Of Conformity
BGI 764 The product includes an EU declaration of conformity. This can be ordered again if necessary from your WAGNER dealer by giving details of the product and serial number involved. The number of the EC Declaration of Conformity is 0351962. -
Page 9: Preparing The Spray Gun
Preparing the spray gun Preparing the spray gun Selection of the suitable nozzle system 0201_Duesenauswahl_tribo.doc Nozzle Overview Application Spray pattern Oval powder cloud: Deflector cone Size is dependent on the deflector • Wire goods cone diameter. • Grid designs For powder quantities from: 50 ... -
Page 10: Handling Of The Hose Coupling
Preparing the spray gun Crossed finger nozzles Directed spray with: the standard nozzle 1 Complicated profiles powder shower 3 • for uniform coating thickness For powder quantities from: 100 ... 200 g/min Note that the installation dimensions Z (as described on page 2) changes when using finger nozzles. -
Page 11: Connecting The Spray Gun
Connect the hoses for the powder feed and also Tribo and atomizing air to the spray gun. Hint By using a Wagner PI-F1 powder injector and a suitable control unit, it is possible to blow out or flush the spray gun automatically each time before it is switched off. -
Page 12: Grounding
Preparing the spray gun Grounding For safety reasons, the spray gun must be properly grounded. This occurs through the grounding screw. 0203_ .doc Good grounding of the workpiece is also necessary for optimum powder coating. A poorly grounded workpiece causes: •... -
Page 13: Working With The Spray Guns
Working with the spray guns Working with the spray guns Optimizing the spray pattern 0301_Pulverwolke_peat.doc • Switch on the powder feed. Caution To minimize the wear on the consumables, the total feed air and dosage air must give the following values: •... -
Page 14: Switching Off The Spray Gun
Working with the spray guns Switching off the spray gun 0302_Ausschalten_peat.doc The spray gun is switched off differently depending on the type of powder injector. In the majority of cases this process is be performed by a control unit of the coating system. Hint On each interruption to work, the spray gun should be blown through (purged) and powder residue removed. -
Page 15: Performing A Color Change
Working with the spray guns Performing a color change During a color change all parts carrying powder in the entire coating system must be thoroughly cleaned of powder residue. In the following only the procedure for the powder spray gun is described. •... -
Page 16: Maintenance And Cleaning
Maintenance and cleaning Maintenance and cleaning CAUTION WARNING • WHEN CLEANING THE ELECTROSTATIC SYSTEM, Clean equipment immediately after use. THESE SAFETY PROCEDURES MUST BE FOLLOWED. • NEVER IMMERSE SPRAY GUN OR PARTS OF IT IN FAILURE TO FOLLOW THESE PROCEDURES MAY ANY FLUID AT ANY TIME. - Page 17 Maintenance and cleaning P_00745 • Switch the system off. • Remove the electrical cable D from the spray gun B. • Disconnect the hose for powder feed G, atomizing air F and Tribo air E from the spray gun • Unscrew the kinking protection H from the gun.
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Page 18: Cleaning The Spray Gun And Replacing The Wearing Parts
Maintenance and cleaning Cleaning the spray gun and replacing the wearing parts Caution Never place the spray gun or parts of the spray gun in cleaning agent! When pulling out and inserting the parts, ensure that the charging body is not damaged! 4.2.1 Replacing the charging body 0402_Peat3xl_Verschleiss.doc 20/32... -
Page 19: 4.2.2 Replacing The Powder Tube
Wagner or one of our dealers will take back your used Wagner waste electrical or electronic equipment and will dispose of it for you in an environmentally friendly way. Please ask your local Wagner service center or dealer for details or contact us direct. -
Page 20: Rectification Of Malfunctions
Rectification of malfunctions 05_Stoerung_T3.doc Malfunction Cause Rectification No Tribo current - Inadequate or no powder - Contact Wagner Service (e.g. no wrap- charging around or no powder - Electrical cable from spray gun - Replace electrical cable adhesion) to control unit faulty... -
Page 21: Technical Data
Technical data Technical data Weight: PEA-T3XL 1.8: 2400 g PEA-T3XL 1.4: 2100 g PEA-T3XL 1.1: 1840 g PEA-T3XL 0.85: 1620 g 06_Tribopistolendaten.doc Electrical: Design: as per EN 50177 and EN 50050 Protection class: IP 54 Pneumatic: Input air pressure (Tribo air): max. -
Page 22: Warranty
If Wagner is unable to repair this product so as to conform to this Limited Warranty after a reasonable number of attempts, Wagner will provide, at our option, either a replacement for this product or a full refund of the purchase price of this product. -
Page 23: Scope Of Delivery And Spare Parts Lists
Scope of delivery and spare parts lists Scope of delivery and spare parts lists How to order spare parts 0901_ .doc Faulty and unserviceable parts are replaced in accordance with our General Terms and Conditions of Delivery. In order to be able to guarantee safe and smooth spare parts delivery, the following information is necessary: Invoicing address Delivery address... -
Page 24: Scope Of Delivery And Spare Parts Spray Gun Pea-T3Xl
Scope of delivery and spare parts lists Scope of delivery and spare parts spray gun PEA-T3XL P_00747 Item Article No. Designation 0351032 Spray gun PEA-T3XL 1.8 0351029 Spray gun PEA-T3XL 1.4 0351030 Spray gun PEA-T3XL 1.1 0351031 Spray gun PEA-T3XL 0.85 0351654 Outer nut Tribo ET 0260629 *... -
Page 25: Spare Parts Charging Body
Scope of delivery and spare parts lists Spare parts charging body 0260629b 0260629b_et Item Article No. Quantity 0260629 * Charging body (complete) 0260632 * Air nozzle (complete) 0260473 Threaded bar 0260469 * Deflector cone rod 0260463 * Central air supply 0260470 * 0260476 * Support ring... -
Page 26: Accessories
Accessories Accessories Electric cables and hoses 10_00008 Article No. Designation Application For connecting the spray 0351297 Electrical cable PEA-T2 gun to the Tribo current 0351296 Electrical cable PEA-T2 10 m measuring or display 0351295 Electrical cable PEA-T2 20 m module (inside ∅... - Page 27 Accessories Powder hose take-up: 0351558 For holding a maximum of two additional powder hoses on making a quick change Kinking protection holder: For holding two kinking 0373219 protections, an electrical cable and a fluid air supply Kinking protection: 0351922 For supporting the powder hose Protection hose: 9998832...
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Page 28: Nozzle Systems
Accessories Nozzle systems 9.3.1 Fan nozzle and deflector cone Article No. Designation 10_00009 0260928 * Fan nozzle 0260267 * Deflector cone Tribo Ø18 0260266 * Deflector cone Tribo Ø25 0260268 * Deflector cone Tribo Ø32 Wearing part 9.3.2 Wide fan spray nozzle 0260926 Item Article No. -
Page 29: 9.3.4 Angle Adapter Wa 30 T3
Accessories 9.3.4 Angle adapter WA 30 T3 Item Article No. Designation 0260933 ** Angle adapter Tribo WA 30 T3 0259474 * Deflector cone (∅22) P_00722 * Wearing part ** only available as a set 0351701 05 / 2009 - PEA-T3XL... -
Page 30: Finger Nozzles
Accessories 9.3.5 Finger nozzles Article No. Designation 10_00010 Finger nozzle x 10: 0260638 For uniform coat thickness when coating flat surfaces Crossed finger nozzles x 10: 0260641 For uniform coat thickness when coating complicated profiles Nozzle ∅10: 0260518 * Standard nozzle in the 10 x finger nozzle and 10 x crossed finger nozzle Finger nozzles x 16: For uniform coat thickness when... - Page 31 Accessories Article No. Designation Crossed finger nozzles x 16: For uniform coat thickness when 0260642 coating complicated profiles and a reduced stripe formation (relative to the 10 x finger nozzle) Nozzle ∅8: 0260519 * Standard nozzle in the 16 x finger nozzle and 16 x crossed finger nozzle Round nozzle ∅2.3: 0260505 *...
- Page 32 Accessories 1003_Fingerduesenadapter.doc Connect the finger nozzles to the associated adapters to stabilize them if you have equipped several spray guns with a finger nozzle and mounted the guns above each other on the reciprocator. These adapters are described below: Article No. Designation 10_00011 Adapter:...
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Page 33: Hose Take-Up For Axis Of Rotation
Accessories Hose take-up for axis of rotation A special hose take-up is available, when using the gun at rotation axis. Hose take-up 0390965 O-ring 9971197 (5 pieces) P_00740 Hint We recommend replacing the O-ring after 150 operating hours with a new one! 0351701 05 / 2009 - PEA-T3XL... - Page 34 Notes 0351701 05 / 2009 - PEA-T3XL...
- Page 35 NL-3543 AC UTRECHT D- 88677 Markdorf Phone: +49/7544/505-0 Phone ++31/30/2410688 Fax: +49/7544/505-200 +31/30/2410765 service.standard@wagner-group.com info@wagnersystemen.nl Belgium Denmark Estee Industries WAGNER Industrial Solution Scandinavia AB (WISS) Leenbeekstraat 9 Kabingatan 28 B-9770 Kruishoutem S-25467 Helsingborg Phone +32/9/3885410 Phone +46/42/150020 +32/9/3885440 +46/42/150035 info@estee-industries.com info@wagner-industri.com...
- Page 36 WAGNER- HOSOKAWA Micron Ltd. No. 9, 1-Chome Shodal Tajka, Hirakata-Shi Osaka 673-1132 Phone +81/728/566751 +81/728/573722 sempara@kornet.net China WAGNER SPRAYTECH SHANGHAI CO LDT. Flr, No. 395 Jiangchangxi Road, Shibei Industrial Zone Shanghai, 200436 Phone +86/2166521858 +86/2166529819 wagnersh@public8.sta.net.cn France J. Wagner France SARL Parc Gutenberg, 8 Voie la Cardon –...
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