Related Manuals for Osburn Designer DV36
Summary of Contents for Osburn Designer DV36
- Page 1 DV36 SBURN Designer Series Built-In Direct Vent Gas Fireplace Installation and Operation Instructions The Flame of Desire Made in Canada DV1037 02/05/07...
- Page 2 The staff and employees at Osburn take great pride in the quality of our work and are dedicated to innovation. We wish to congratulate you on your choice of our team’s most recent addition to our family of product.
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Page 3: Table Of Contents
ABLE OF ONTENTS 1. Introduction ..............................1 Specifications ............................. 2 Features ............................... 2 Intended Use ............................2 General Safety............................. 2 2. Operation ..............................3 Safety ..............................3 Lighting Instructions ........................... 3 Heat Output Adjustment ........................4 Fan Operation (Optional) ........................5 Remote Control Operation ........................ - Page 4 5. Accessories ..............................25 Porcelainized Combustion Chamber Panels ..................25 5.1.1 Installation..........................25 5.1.2 Cleaning ..........................26 Refractory Brick Combustion Chamber Panels ................27 5.2.1 Installation..........................27 Room Air Supply Fan ........................28 5.3.1 Installation..........................28 5.3.2 Operation..........................29 Hot Air Duct Kit ..........................30 5.4.1 Installation..........................
- Page 5 List of Figures Figure 2.1 Control Panel Features ........................5 Figure 3.1 Space Requirements ........................7 Figure 3.2 Fireplace Framing Dimensions ...................... 8 Figure 3.3 Installation as a Rear Vent ......................8 Figure 3.4 Fireplace Dimensions........................8 Figure 3.5 Allowable Vent Lengths ......................10 Figure 3.6 Determining Allowable Vent Configurations –...
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Page 7: Introduction
Introduction 1.1 Specifications Table 1.1 Specifications Item Natural Gas (NG) Propane (LPG) Input: High 40,000 Btu/Hr (42.2 MJ/Hr) 31,600 Btu/Hr (31.7 MJ/Hr) 20,000 Btu/Hr (21.1 MJ/Hr) 22,500 Btu/Hr (23.7 MJ/Hr) Flue Loss Efficiency 78.0 % 77.0 % 79.0 % 78.5 % Manifold Pressure: 3.8"... -
Page 8: Specifications
High Altitude Installations Canada: This appliance has been certified and approved for elevations of up to 4500 feet. For higher elevations the unit must be de-rated (see section 3.10.3 - Altitude Adjustment) USA: This appliance should be de-rated 4% for every 1000 feet above 2000 feet above sea level. Features Ignition system: Standing pilot ignition system with thermopile and thermocouple flame detection and piezo igniter. -
Page 9: Operation
2 . Operation 2.1 Safety Inspect the appliance before use. Always keep the appliance area clear and free from combustible materials, gasoline and other flammable vapours and liquids. Never obstruct the flow of ventilation air. Keep the front of the appliance clear of all obstacles and foreign materials. If you do not follow these instructions exactly, a fire or explosion may result causing property ARNING damage, personal injury or loss of life. -
Page 10: Heat Output Adjustment
IGHTING ROCEDURE Read the safety information in the previous section. "S !" 2. Set the thermostat to the lowest setting. 3. Turn off all electrical power to the appliance. 4. Open the access door grille, hinged to open downward, by pulling the top grille bar toward you. 5. -
Page 11: Fan Operation (Optional)
Figure 2.1 – Control Panel Features 2.4 Fan Operation (Optional) For units which have had an optional air supply fan installed, the fan control knob is located behind the access door grille assembly and may be adjusted to the following settings: : Turn the control fully counter-clockwise. -
Page 12: Installation
Failure to follow these instructions will void your warranty and may present a fire hazard. See the Osburn warranty at the back of this manual for improper installation disclaimers. This fireplace and its components are certified and safe when installed in accordance with this manual. -
Page 13: Installation Of Flooring And Framing
Figure 3.1 - Space Requirements 3.2 Installation Of Flooring & Framing : Due to high temperatures, this room heater should be located out of traffic and away from AUTION furniture and draperies. Provide a minimum of 48" (1220mm) front clearance to the unit. Framing the fireplace 1. -
Page 14: Figure 3.2 Fireplace Framing Dimensions
Figure 3.2 Fireplace Framing Dimensions Figure 3.3 Installation as a Rear Vent Figure 3.4 Fireplace Dimensions... -
Page 15: Installing The Vent System
On the 4” inner flue pipe joints Mil-Pac Black sealant (or equivalent) is required (available from local suppliers or Osburn dealer). The sealant should be applied to the male component’s joints. A bead of high temperature silicone should be used on the outside of the 6-5/8 joints after assembly is complete. -
Page 16: Figure 3.5 Allowable Vent Lengths
Simpson Duravent Components only When using Simpson components a maximum of two 90 elbows or four 45 elbows are allowed in the system (these are in addition to the elbow off of the top of the unit). Horizontal runs must be upwardly sloped at a minimum of a 1/4"... -
Page 17: Figure 3.6 Determining Allowable Vent Configurations - Example 1
Figure 3.7 (below) shows an installation in which there is a vertical rise V off the back of unit, followed by a elbow, a horizontal run H , another 90 elbow, and a horizontal run H to the vent termination. In this example the equivalent length of the first 90 elbow would be 2 horizontal feet;... -
Page 18: Vent Terminal Locations
3.4 Vent Terminal Locations V = Vent Termination A = Air Supply Inlet A = clearances above grade, veranda, porch, deck, or balcony [* 12" (30cm) minimum] B = clearance to window or door that may be opened [* 12" (30cm) minimum] C = clearance to permanently closed window [minimum 12"... -
Page 19: Mantels
3.5 Mantels Where a mantel is to be installed, Figure 3.9 may be used to determine the allowable clearances suitable for various mantel depths. Figure 3.9 – Mantel Clearances 3.6 Gas Line Installation • Install supply line using any piping approved for your installation meeting CAN/CGA 6.10, AGA 3, ANSI Z21.24 or Z21.45. -
Page 20: Thermostat, Wall Switch, Or Remote Control Installation
ARNING For your convenience, the fireplace can be operated by a thermostat, a wall switch or a remote control. Millivolt thermostats and remote control kits are available from any authorised Osburn dealer. : The thermostat or wall switch M be rated for millivolt use. Minimise splicing in all millivolt wiring &... -
Page 21: Wiring Connections
3.8 Wiring Connections Burner Switch 1. If employing additional switches, connect the wiring for the thermostat or the wall switch as noted in item 2 of Section 3.7. Optional Fan Wiring Run electrical power to the right side of the appliance, and secure it with a strain relief to the hole provided. : Label all wires prior to disconnection when servicing controls. -
Page 22: Initial Firing
4. Optionally apply the ember medium to the burner tray, evenly distributing between the logs. Do not over apply the ember medium in any one area over another and avoid blocking the open slots on the top of the tray – excessive application on any one spot, or blockage of the burner ports and air openings can lead to localized flame impingement and sooting. -
Page 23: Initial Firing
3.10.3 Initial Firing occasionally , after a cold start, vapour may condense and fog the glass, and the flames may be partially blue. After a few minutes the moisture will disappear and the flames will become yellow. Visually check the maximum flame height after the unit has warmed up (15 to 20 minutes). -
Page 24: Table 3.3 Altitude Adjustment By Changing Orifice (Natural Gas Only At 3.8" W.c. Manifold Pressure)
Table 3.3 - Altitude Adjustment by Changing Orifice (Natural Gas Only At 3.8” W.C. Manifold Pressure) Altitude Reduction Orifice Size Target Input (Ft) (DMS No.) (Btu/h) 0-4500 40,000 4500-5500 38,400 5500-6500 36,800 6500-7500 35,200 7500-8500 33,600 8500-9500 32,000 9500-10500 30,400 10500-11500 28,800... -
Page 25: Table 3.4 Altitude Adjustment By Changing Orifice
Table 3.4 - Altitude Adjustment by Changing Orifice (Propane/LP Gas only at 10” W.C. Manifold Pressure) ALTITUDE Reduction Orifice Size Target Input (Ft) (DMS No) (Btu/h) 0-4500 31,600 30,300 4500-5500 29,100 5500-6500 27,800 6500-7500 26,500 7500-8500 25,300 8500-9500 24,000 9500-10500 22,750 10500-11500... -
Page 26: Maintenance
4. Maintenance 4.1 Maintenance Safety . Service and repair should be Turn off the gas to the main burner and allow the heater to cool before servicing done by a qualified service person. A professional service technician should inspect the appliance before use and at least annually. -
Page 27: Figure 4.1 Top Louver Assembly Removal
Figure 4.1 – Top Louvre Assembly Removal Figure 4.2 – Glass Door Removal... -
Page 28: Burner Removal And Servicing
4.4 Burner Removal and Servicing To access any combustion chamber components it is first necessary to remove the glass door (see Section 4.3 Glass Cleaning - Door Removal). 1. Remove all ember medium from the ember screens on each side of the burner, and place in a safe area. 2. -
Page 29: Complete Assembly Removal
4.5.1 Complete Assembly Removal 1. With the burner and logset removed from the unit, loosen off and remove the ¾” hex nut which fixes the orifice on the inside of the orifice well. 2. Remove the lower grille from the front of the unit by unhooking each of the two (2) springs and removing one (1) of either the left or right pivot screws (see Figure 5.3). -
Page 30: Primary And Secondary Air Adjustment
4.6 Primary and Secondary Air Adjustment This unit is equipped with both primary and secondary air adjustment mechanisms. These may be accessed through the bottom of the unit. Primary Air Adjustment 1. Open the lower louvre. 2. Remove the two (2) 5/16” hex head screws from the front and right sides of the orifice well cover (see Figure 4.4). -
Page 31: Accessories
5. Accessories 5.1 Porcelainized Combustion Chamber Panels For installations where the Porcelainized panels are to be fitted into the combustion chamber, the following installation and cleaning instructions are recommended. 5.1.1 Installation 1. Follow the service instructions in Section 4.4 that describe the step by step procedure to remove the burner and logset from the combustion chamber. -
Page 32: Cleaning
3. Remove the two 1/4 “ hex head screws from the top rear of the combustion chamber. Position the rear panel into the combustion chamber with the tabs at the bottom locating into the slots at the bottom back of the combustion chamber. Pivot the panel towards the rear of the unit ensuring that the panel is flush against the rear of the combustion chamber. -
Page 33: Refractory Brick Combustion Chamber Panels
5.2 Refractory Brick Combustion Chamber Panels For installations where the Refractory Brick panels are to be fitted into the combustion chamber, the following installation instructions are recommended. 5.2.1 Installation 1. Follow the service instructions in Section 4.4, which describe the step by step procedure to remove the burner and log set from the combustion chamber. -
Page 34: Room Air Supply Fan
5.3 Room Air Supply Fan For installations where a room air supply fan is to be fitted to the unit, the following installation and operating instructions are recommended. 5.3.1 Installation 1. Remove the lower grille from the front of the unit by unhooking each of the two (2) springs and removing one (1) of either the left or right pivot screws (see Figure 5.4). -
Page 35: Operation
1. Position the thermal switch assembly with the wires facing you. Align the slots in the bracket with the two (2) 5/16” hex head screws on the underside of combustion chamber. These screws may need to be loosened in order to slip the bracket in between the heads of the screws and the underside of the combustion chamber. -
Page 36: Hot Air Duct Kit
5.4 Hot Air Duct Kit The Hot Air Duct Kit conveys warm air from the fireplace through air duct(s) to remote locations in the same room or other rooms of the building (See Figure 1). One or two Hot Air Duct Kits can be installed on this fireplace. -
Page 37: Installation
5.4.1 Installation 1. Remove the cover plate and ring from the side of the fireplace and discard them. Save the screws for Step Center the Duct Collar Assembly around the exposed hole and attach it to the fireplace with the 5 screws from Step #1. -
Page 38: Operation
5. Attach the 4” diameter flexible air duct (supplied in the kit) to the fireplace collar, and run the duct to the fan housing. N : The air duct has a 1” clearance to combustible construction. Cut the pipe to a suitable length. -
Page 39: Trouble Shooting
6. Trouble Shooting Symptom Possible Cause Corrective Action Pilot will not light No spark at electrode (weak or no heat after repeated source for pilot ignition) triggering of the red Improper ignition Align the electrode with 1/8" gap to piezo ignition button pilot hood Poor connections at starter and ignition Reconnect if loose... - Page 40 Symptom Possible Cause Corrective Action Defective valve Connect the millivolt meter probes to Pilot will not stay lit the thermopile terminals on the gas after following the valve. Turn the valve to the "PILOT" lighting instructions position, depress and light. If the (continued) meter reading is greater than 250 millivolts after 30 seconds, the...
- Page 41 Possible Cause Corrective Action Symptom 11. Wall switch, thermostat, remote control, or wires are defective. 11. Follow previous corrective action, III. Main burner will check switch and wiring. Replace not light where defective. (continued) Flame impingement on logs IV. Soot deposits on glass Adjust the log set to avoid direct flame impingement.
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Page 42: Replacement Parts
7 . Replacement Parts When requesting service or replacement parts for your fireplace, please provide model number and serial number. All parts listed below may be ordered from an authorized dealer. Table 7.1 - Replacement Parts List Component Part No. Gas Control Valve - NG HG69 Gas Control Valve - LP... - Page 43 Table 7.1 - Replacement Parts List Continued Glass, Flush DV2006 Glass, Centre, Bay DV2008 Glass, Side, Bay DV2009 Flush Door Complete DV119 Burner Assembly, NG/LP DV101 Burner Orifice #31 NG CZ0096 Burner Orifice #51 LP JD0049 Ignitor HG58 Knob Extension On/Off SIT HG60 Knob Extension HI/LO SIT HG61...
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Page 44: Warranty
The new Osburn product must be installed by a qualified gas fitter. The appliance must be installed and operated at all times in accordance with the installation and operating instructions supplied with the appliance, and installation must be to local and national codes. - Page 45 Discoloration of certain parts is normal and is not a defect, and therefore not covered under warranty. If warranty service is required..· contact your supplier. Make sure you have your sales receipt and the model/serial number of your Osburn product. ·...
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Page 46: Label Information
9 . Label Information...