Osburn 2200 Installation And Operation Manual

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Page 1 INSTALLATION AND OPERATION MANUAL 2200 US ENVIRONMENTAL PROTECTION AGENCY PHASE II CERTIFIED WOOD STOVE Safety tested according to ULC S627 and UL 1482 Standards by Intertek Testing Services www.osburn‐mfg.com Stove Builder International Inc. 250, rue de Copenhague, St‐Augustin‐de‐Desmaures (Quebec) Canada G3A 2H3 Tel: (418) 878‐3040 Fax: (418) 878‐3001 This manual is available for free download on the manufacturer’s web site. It is a copyrighted ...
Page 2 2200 Installation and Operation Manual THANK YOU FOR CHOOSING THIS OSBURN WOOD STOVE As one of North America’s largest and most respected wood stove and fireplace manufacturers, Stove Builder International takes pride in the quality and performance of all its products. We want to help you get maximum satisfaction as you use this product. In the pages that follow you will find general advice on wood heating, detailed instructions for safe and effective installation, and guidance on how to get the best performance from this stove as you build and maintain fires, and maintain your wood heating system. We recommend that our wood burning hearth products be installed and serviced by professionals ® who are certified in the United States by NFI (National Fireplace Institute ) or in Canada by WETT (Wood Energy Technology Transfer) or in Quebec by APC (Association des Professionnels du Chauffage). ...
Page 3: Table Of Contents
PART A - OPERATION AND MAINTENANCE ....... 6 Safety Information ..............6 Summary of Operation and Maintenance Cautions and Warnings ........ 6 General Information ..............7 Osburn 2200 Specifications .................... 7 Zone Heating and How to Make it Work for You .............. 9 The Benefits of Low Emissions and High Efficiency ............... 9 The SBI Commitment to You and the Environment ............ 1 0 ...
Page 4 2200 Installation and Operation Manual 4.3.5 Turning Down the Air Supply ................... 1 8 4.3.6 Building Different Fires for Different Needs .............. 1 9 Maintaining Your Wood Heating System ....... 21 Stove Maintenance ...................... 2 1 5.1.1 Plated Finish Maintenance.................... 2 1 5.1.2 Cleaning Door Glass ...................... 2 1 ...
Page 5 Circulation Fan ................45 Appendix 4: Installation of Secondary Air Tubes and Baffle ... 46 Appendix 5: Exploded Diagram and Parts List ......49 OSBURN LIMITED LIFETIME WARRANTY ......... 52 _ ______________________________________________________________________________ 5 ...
Page 6: Part A - Operation And Maintenance
2200 Installation and Operation Manual PART A ‐ OPERATION AND MAINTENANCE Please see Part B for installation instructions. 1 SAFETY INFORMATION 1.1 SUMMARY OF OPERATION AND MAINTENANCE CAUTIONS AND WARNINGS • HOT WHILE IN OPERATION, KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. CONTACT MAY CAUSE SKIN BURNS. GLOVES MAY BE NEEDED FOR STOVE OPERATION. • USING A STOVE WITH CRACKED OR BROKEN COMPONENTS, SUCH AS GLASS OR FIREBRICKS OR BAFFLES MAY PRODUCE AN UNSAFE CONDITION AND MAY DAMAGE THE STOVE. • OPEN THE AIR CONTROL FULLY BEFORE OPENING FIRING DOOR. • THIS STOVE IS NOT DESIGNED TO BE USED WITH THE DOOR OPEN. THE DOOR MAY BE OPEN ONLY DURING LIGHTING PROCEDURES OR RELOADING. DO NOT LEAVE THE STOVE UNATTENDED WHEN THE DOOR IS SLIGHTLY OPENED DURING IGNITION. ALWAYS CLOSE THE ...
Page 7: General Information
2200 Installation and Operation Manual 2 GENERAL INFORMATION 2.1 OSBURN 2200 SPECIFICATIONS Fuel Type Cordwood Test Standards (safety) ULC S627 and UL 1482 Test Standard (emissions) EPA Method 28 (40 CFR Part 60) Heating capacity range* 800 to 2000 sq. ft. (74 to 186 m ) Maximum heat output** 30,425 BTU/h (8.9 kW/h) (EPA test fuel) Maximum heat output** 70,000 BTU/h (20.5 kW/h) (natural hardwood fuel) Optimum efficiency 76 % Particulate Emissions 2.74 g/h Approximate Burn Time 6 to 8 hours Shipping Weight 397 lb (180 kg) Firebox Volume 2.3 cu.ft. (0.066 m ) Maximum Log Length 18" east‐west Flue Outlet Diameter: 6" (150 mm) diameter (vertical) Baffle Material C‐Cast ...
Page 8 2200 Installation and Operation Manual 8 _ ______________________________________________________________________________ ...
Page 9: Zone Heating And How To Make It Work For You
2200 Installation and Operation Manual 2.2 ZONE HEATING AND HOW TO MAKE IT WORK FOR YOU Your new Osburn 2200 wood stove is a space heater, which means it is intended to heat the area it is installed in, as well as spaces that connect to that area, although to a lower temperature. This is called zone heating and it is an increasingly popular way to heat homes or spaces within homes. Zone heating can be used to supplement another heating system by heating a particular space within a home, such as a basement family room or an addition that lacks another heat source. Although the stove may be able to heat the main living areas of your house to an adequate ...
Page 10: The Sbi Commitment To You And The Environment
2200 Installation and Operation Manual reduce the air supply to control heat output, while maintaining clean and efficient flaming combustion, which boosts the efficient delivery of heat to your home. The emission control and advanced combustion features of your stove can only work properly if your fuel is in the correct moisture content range of 15 to 20 percent. See Section 3 of this manual for suggestions on preparing fuelwood and judging its moisture. 2.4 THE SBI COMMITMENT TO YOU AND THE ENVIRONMENT The SBI team is committed to protecting the environment, so we do everything we can to use only materials in our products that will have no lasting negative impact on the environment. 2.4.1 WHAT IS YOUR NEW STOVE MADE OF? The body of your stove, which is most of its weight, is carbon steel. Should it ever become ...
Page 11: Fuel
2200 Installation and Operation Manual 3 FUEL 3.1 MATERIALS THAT SHOULD NOT BE BURNED • GARBAGE OF ANY KIND, • COAL OR CHARCOAL, • TREATED, PAINTED OR COATED WOOD, • PLYWOOD OR PARTICLE BOARD, • FINE PAPER, COLORED PAPER OR CARDBOARD, • SALT WATER DRIFTWOOD • MANUFACTURED LOGS CONTAINING WAX OR CHEMICAL ADDITIVES • RAILROAD TIES • LIQUIDS SUCH AS KEROSCENE OR DIESEL FUEL TO START A FIRE 3.2 HOW TO PREPARE OR BUY GOOD FIREWOOD 3.2.1 WHAT IS GOOD FIREWOOD? Good firewood has been cut to the correct length for the stove, split in a range of sizes and ...
Page 12: Log Length
2200 Installation and Operation Manual only hardwoods are good to burn is outdated. Old, leaky cast iron stoves wouldn’t hold a fire overnight unless they were fed large pieces of hardwood. That is no longer true. You can successfully heat your home by using the less desirable tree species and give the forest a break at the same time. 3.2.3 LOG LENGTH Logs should be cut about 1” (25 mm) shorter ...
Page 13: How To Dry Firewood
2200 Installation and Operation Manual 3.2.5 HOW TO DRY FIREWOOD Firewood that is not dry enough to burn is the cause of most complaints about wood stoves. Continually burning green or unseasoned wood produces more creosote and involves lack of heat and dirty glass door. See Section 5: Maintaining your wood heating system for concerns about creosote. Here are some things to consider in estimating drying time: ...
Page 14: Manufactured Logs
2200 Installation and Operation Manual • dry wood is much lighter in weight than wet wood, • split a piece, and if the fresh face feels warm and dry it is dry enough to burn; if it feels damp, it is too wet, • burn a piece; wet wood hisses and sizzles in the fire and dry wood does not. You could buy a wood moisture meter to test your firewood. 3.3 MANUFACTURED LOGS Do not burn manufactured logs made of wax containing sawdust or logs with any chemical ...
Page 15: Lighting Fires
2200 Installation and Operation Manual burn hotter and hotter fires, more of the painted surfaces reach the curing temperature of the paint. The smell of curing paint does not disappear until you have burned one or two very hot fires. Burn one or two small fires to begin the curing and conditioning process. Then build bigger and ...
Page 16: Two Parallel Logs
2200 Installation and Operation Manual Start by placing three or four full‐sized split pieces of dry firewood in the firebox. Next, place 4 or 5 more finely split pieces of firewood (2” to 3” [50 mm to 75 mm] in dia.) on the base logs at right angles (log cabin style). Now place about 10 pieces of finely split kindling on the second layer at right angles. The fire is topped with about 5 sheets of newspaper. You can just bunch them up and stuff them in between the kindling and the underside of the baffle. Or you can make newspaper knots by rolling up single sheets corner to corner and tying a knot in them. The advantage of knots is that they don’t roll off the fire as they burn. Light the newspaper and watch as the fire burns from top to bottom. 4.2.3 TWO PARALLEL LOGS Place two spit logs in the firebox. Place a few sheets of twisted newspaper between the logs. Now place some fine kindling across the two logs and some larger kindling across those, log cabin style. Light the newspaper. 4.2.4 USING FIRE STARTERS Many people like to use commercial fire starters instead of newspaper. Some of these starters are made of sawdust and wax and others are specialized flammable solid chemicals. Follow the ...
Page 17: Ash Removal
2200 Installation and Operation Manual Wood burns best in cycles. A cycle starts when a new load of wood is ignited by hot coals and ends when that load has been consumed down to a bed of charcoal about the same size as it was when the wood was loaded. Do not attempt to produce a steady heat output by placing a single log on the fire at regular intervals. Always place at least three, and preferably more, pieces on the fire at a time so that the heat radiated from one piece helps to ignite the pieces next to it. Each load of wood should provide several hours of heating. The size of each load can be matched to the amount of heat needed. When you burn in cycles, you rarely need to open the stove’s loading door while the wood is ...
Page 18: Firing Each New Load Hot
2200 Installation and Operation Manual Remove ash first, and then rake charcoal towards the front of the firebox before loading so that it will ignite the new load. 4.3.4 FIRING EACH NEW LOAD HOT Place the new load of wood on and behind the charcoal, and not too close to the glass. Close the door and open the air control fully. Leave the air control fully open until the firebox is full of flames, the wood has charred to black and its edges are glowing red. Firing each load of wood hot accomplishes a few things: • drives the surface moisture from the wood, • creates a layer of char on the wood, which slows down its release of smoke, • heats the firebox components so they reflect heat back to the fire, and • heats the chimney so it can produce strong, steady draft for the rest of the cycle. Although it is important to fire each new load hot to prepare for a clean burn, do not allow the fire to burn at full intensity for more than a few minutes. DO NOT LEAVE THE STOVE UNATTENDED WHILE A NEW LOAD IS BEING FIRED HOT. ...
Page 19: Building Different Fires For Different Needs
2200 Installation and Operation Manual heat from the exhaust. You will notice that as you reduce the air setting, the flames slow down. This is your indication that the stove is burning at its peak efficiency. If the flames get small and almost disappear when you turn down the air, you have turned down the air too early, or your firewood is wetter than it should be. With good fuel and correct air control use, the flames should slow down, but should stay large and steady, even as the air supply is reduced. 4.3.6 BUILDING DIFFERENT FIRES FOR DIFFERENT NEEDS Using the air control is not the only way to match the stove’s heat output to the heat demand. ...
Page 20 2200 Installation and Operation Manual 4.3.6.3 High Output Fires for Cold Weather When the heat demand is high during cold weather, you’ll need a fire that burns steadily and brightly. This is the time to use your biggest pieces of hardwood fuel if you have it. Put the biggest pieces at the back of the firebox and place the rest of the pieces compactly. A densely built fire like this will produce the longest burn your stove is capable of. You will need to be cautious when building fires like this because if the air is turned down too ...
Page 21: Maintaining Your Wood Heating System
2200 Installation and Operation Manual 4.3.6.5 North‐South Fires Versus East‐West Fires In fireboxes that are roughly square, wood can be loaded so that looking through the glass door you see the ends of the logs (north‐south) or the sides of the logs (east‐west). East‐west loads that are built compactly break down slowly when heated, but the amount of wood you can load is limited because if you put in too many pieces, one may fall against the glass. East‐ west loads are excellent for long, low output fires for relatively mild weather. North‐south loads break down more quickly, but much more wood can be loaded at a time. This makes north‐south loading good for high output, long lasting fires for cold weather. 5 MAINTAINING YOUR WOOD HEATING SYSTEM 5.1 STOVE MAINTENANCE Your new stove will give many years of reliable service if you use and maintain it correctly. Some of the internal components of the firebox, such as firebricks, baffles and air tubes, will wear over time under intense heat. You should always replace defective parts with original parts (see ...
Page 22: Door Adjustment
2200 Installation and Operation Manual continue to see brown stains on the glass, something about your fuel and operating procedure needs to be changed. Stains on the glass indicate incomplete combustion of the wood, which also means more smoke emissions and faster formation of creosote in the chimney. If you see brown streaks coming from the edge of the glass, it is time to replace the gasket around the glass. Visit your stove retailer to get the self‐adhesive glass gasket and follow the instructions below for installation. 5.1.3 DOOR ADJUSTMENT In order for your stove to burn at its best efficiency, the door must provide a perfect seal with the firebox. Therefore, the gasket should be inspected periodically making sure to obtain an air tight fit. Airtightness can be improved with a simple latch mechanism adjustment. To adjust: 1. Remove the lock pin (A) (spring pin) by pulling and turning it using pliers. 2. Turn the handle counter clock wise one turn to increase pressure. 3. Re‐install the lock pin (A) (spring pin) with a small hammer. 22 _ _____________________________________________________________________________ ...
Page 23: Replacing The Door Gasket
2200 Installation and Operation Manual 5.1.4 REPLACING THE DOOR GASKET It is important to maintain the gasket in good condition. After a year or more of use, the door gasket will compress and become hard, which may allow air to leak past it. You can test the ...
Page 24: Cleaning And Painting The Stove
2200 Installation and Operation Manual rotate the glass and press the next section onto the gasket. Do not stretch the gasket as you place it. Continue until you get to the start and trim the gasket to length. Now pinch the gasket to the glass in a U shape, all around the glass. Reinstall the glass, being careful to centre the glass carefully in the door. Do not over‐tighten the screws. Note that the two main causes of broken door glass are uneven placement in the door and over‐tightening of retaining screws. ...
Page 25: How Often Should You Clean The Chimney
2200 Installation and Operation Manual 5.2.2 HOW OFTEN SHOULD YOU CLEAN THE CHIMNEY? It is not possible to predict how much or how quickly creosote will form in your chimney. It is important, therefore, to check the build‐up in your chimney monthly when getting used to the new stove until you determine the rate of creosote formation. Even if creosote forms slowly in ...
Page 26: Part B - Installation
THIS MOBILE HOME APPROVED STOVE REQUIRES INSTALLATION OF A FRESH AIR KIT, SOLD SEPARATELY. WARNING: DO NOT INSTALL IN SLEEPING ROOM. WARNING: THE STOVE MUST BE ATTACHED TO THE STRUCTURE OF THE MOBILE HOME. CAUTION: THE STRUCTURAL INTEGRITY OF THE MOBILE HOME FLOOR, WALL, AND CEILING/ROOF MUST BE MAINTAINED. 6.2 REGULATIONS COVERING STOVE INSTALLATION When installed and operated as described in these instructions, the Osburn 2200 wood stove is suitable for use as a freestanding heater in residential installations. The Osburn 2200 wood stove is not intended for installation in a sleeping room of a mobile home. 26 _ _____________________________________________________________________________ ...
Page 27: Clearances To Combustible Material
2200 Installation and Operation Manual In Canada, the CSA B365 Installation Code for Solid Fuel Burning Appliances and Equipment and the CSA C22.1 Canadian National Electrical Code are to be followed in the absence of local code requirements. In the USA, the ANSI NFPA 211 Standard for Chimneys, Fireplaces, Vents and Solid Fuel‐Burning Appliances and the ANSI NFPA 70 National Electrical Code are to be followed in the absence of local code requirements. This stove must be connected to a chimney complying with the requirements for Type HT chimneys in the Standard for Factory‐Built Chimneys for Residential Type and Building Heating ...
Page 28: Clearances To Walls And Ceiling
2200 Installation and Operation Manual 7.2 CLEARANCES TO WALLS AND CEILING The clearances to combustible walls may be slightly different in Canada and the U.S.A. and may also differ depending on whether you use single or double wall flue pipe. Please be sure to choose the correct clearance for your location and type of flue pipe. See figure Clearances to combustible CLEARANCES CLEARANCES (SINGLE WALL PIPE) (HORIZONTAL SINGLE WALL PIPE) CANADA USA CANADA USA A 15.5” (394 mm) 13.5” (343 mm) A 15.5” (394 mm) 13.5” (343 mm) B ...
Page 29 2200 Installation and Operation Manual Clearances to combustible materials and floor protection _ _____________________________________________________________________________ 2 9 ...
Page 30: Floor Protector
2200 Installation and Operation Manual 7.3 FLOOR PROTECTOR Your stove has been conceived to prevent the floor from overheating. However, it must be placed on a noncombustible surface to protect the floor from hot embers that could fall from the stove while loading or cleaning. There are differences between floor protections in Canada and in the United States, as it is illustrated in the table below and on the figure Clearances to combustible materials and floor protection. FLOOR PROTECTOR* CANADA USA G 8’’ (203 mm) – Note 1 N/A (Canada only) H 8’’ (203 mm) N/A (Canada only) I 18’’ (457 mm) 16’’ (406 mm) From door opening From door opening J ...
Page 31: Reducing Wall And Ceiling Clearances Safely
2200 Installation and Operation Manual 7.4 REDUCING WALL AND CEILING CLEARANCES SAFELY It is often desirable to reduce the minimum installation clearances by placing the stove closer to walls so the installation takes up less floor space. You can safely reduce the minimum clearances by permanently installing a shield between the stove and combustible material. The rules for safe shields can be complicated, so read them carefully and follow ...
Page 32 2200 Installation and Operation Manual Clearances for shield construction 32 _ _____________________________________________________________________________ ...
Page 33: Table Of Clearance Reduction Percentages
2200 Installation and Operation Manual 7.4.2 TABLE OF CLEARANCE REDUCTION PERCENTAGES Clearances may be reduced by these percentages Sides Top % Type of shield and rear % (ceiling) Can/USA USA Can/USA USA (%) min. (%) min. Sheet metal, a minimum of 24 gauge (0.61 mm) in thickness , spaced out at 67 12 po 50 18 po least 25 mm (1 in)* by non‐ combustible spacers Ceramic tiles, or equivalent non‐...
Page 34: The Venting System
2200 Installation and Operation Manual 8 THE VENTING SYSTEM 8.1 GENERAL The venting system, made up of the chimney and the connecting pipe between the stove and the chimney, acts as the engine that drives your wood heating system. Even the best stove will not function safely and efficiently as intended if it is not connected to a suitable chimney. The heat in the flue gases that pass from the stove and chimney connector into the chimney is not waste heat. This heat is what the chimney uses to make the draft that draws in combustion air, keeps smoke inside the stove and safely vents exhaust to outside. You can think of heat in the flue gas as the fuel the chimney uses to make draft. 8.2 SUITABLE CHIMNEYS Your wood stove will provide optimum efficiency and performance when connected to a 6‐inch ...
Page 35: Factory-Built Metal Chimneys
2200 Installation and Operation Manual 8.2.2 FACTORY‐BUILT METAL CHIMNEYS IN MOBILE HOMES For use in a mobile home, this stove is to be connected to a 6” in diameter double wall factory built chimney conforming to CAN/ULC‐S629, Standards for 650°C Factory‐built chimney. The total length of ...
Page 36: Minimum Chimney Height
2200 Installation and Operation Manual 8.3 MINIMUM CHIMNEY HEIGHT The top of the chimney should be tall enough to be above the air turbulence caused when wind blows against the house and its roof. The chimney must extend at least 1 m (3 ft.) above the highest point of contact with the roof, and at least 60 cm (2 ft.) higher than any roof line or obstacle within a horizontal distance of 3 m (10 ft.). 8.4 THE LINK BETWEEN THE CHIMNEY AND THE HOUSE Because the venting system is the engine that drives the wood heating system, it must have the right characteristics. The signs of bad system design are cold backdrafting when there is no fire in the stove, slow kindling of new fires, and smoke roll‐out when the door is opened for loading. ...
Page 37: Why The Chimney Should Cross The Highest Heated Space
2200 Installation and Operation Manual Good System Design Inferior System Design Inside chimneys are preferred because even when Outside chimneys are a problem because no fire is burning, there is normally upward flow in when no fire burns they will go into cold the system. backdraft if the stove is installed low in the house. 8.4.2 WHY THE CHIMNEY SHOULD CROSS THE HIGHEST HEATED SPACE When it is cold outside, the warm air in the house is buoyant so it tends to rise. This tendency of warm air to rise creates a slight pressure difference in the house. Called ‘stack effect’, it produces a slightly negative pressure low in the house (relative to outside) and a slightly positive pressure zone high in the house. If there is no fire burning in a heater connected to a chimney that is shorter than the warm space inside the house, the slight negative pressure low in the house will compete against the desired upward flow in the chimney. ...
Page 38: Supply Of Combustion Air
2200 Installation and Operation Manual 8.5 SUPPLY OF COMBUSTION AIR In Canada, wood stoves are not required to have a supply of combustion air from outdoors (except in mobile homes) because research has shown that these supplies do not give protection against house depressurization and may fail to supply combustion air during windy weather. However, to protect against the risk of smoke spillage due to house depressurization, a carbon monoxide (CO) detector/alarm is required in the room where the stove is installed. The CO detector will provide warning if for any reason the wood stove fails to function correctly. 8.5.1 COMBUSTION AIR SUPPLY IN MOBILE HOMES Only a wood stove certified and labelled as ‘mobile home approved’ may be installed in a mobile home. This Osburn 2200 stove is ‘mobile home approved’. Wood stoves installed in mobile homes must have a ducted supply of combustion air from outdoors. This air supply should be routed down through the house floor into the vented crawl space under the mobile home. The air supply duct should be non‐combustible aluminum flex duct with a screened weatherhood on the outside end. Note: Fabric duct may also be used, provided it is suitable for HVAC use and meets the ...
Page 39: Installing The Chimney Connector
2200 Installation and Operation Manual 8.6 INSTALLING THE CHIMNEY CONNECTOR The chimney connector is the single or double wall pipe installed between the stove flue collar and the chimney breech. Single wall pipe components are available from most hardware and building supply stores. These components are not usually tested to a particular standard and certified as compliant. Therefore, a list of rules found in solid fuel installation codes apply to the installation of single wall pipe. Double wall chimney connectors are tested and certified. The rules for double wall pipe are found in the manufacturer’s installation instructions. These rules will be very different than those for single wall. 8.6.1 INSTALLATION OF SINGLE WALL CHIMNEY CONNECTOR The chimney connector assembly has been called ‘the weak link’ in the safety of wood heating ...
Page 40 2200 Installation and Operation Manual Use 45 degree elbows where possible, instead of 90 degree elbows. The rules below are based on those found in the CSA B365 installation code. Please carefully follow these installation instruction rules, or those enforced where you live. • Maximum overall length of straight pipe: 3 m (10 ft.) including elbows. • Minimum clearance from combustible material: 450 mm (18 in.). The minimum clearance may be reduced by 50 percent to 225 mm (9 in.) if suitable shielding is installed either on the pipe or on the combustible surface. • The assembly should be as short and direct as possible between the stove and chimney. The use of two 45 degree elbows is often preferable to a single 90 degree elbow because less ...
Page 41 2200 Installation and Operation Manual • Flue pipe joints should overlap 30 mm (1 1/4 in.) • Each joint in the assembly must be fastened with at least three screws. • The assembly must have allowance for expansion: elbows in assemblies allow for expansion; straight assemblies should include an inspection wrap with one end unfastened, or a telescopic section. • Minimum upward slope towards the chimney: 20 mm/m (1/4 in/ft.). • One end of the assembly must be securely fastened to the flue collar with 3 sheet metal screws and the other end securely fastened to the chimney. • There must be provision for cleaning of the pipes, either through a clean out or by removal of the pipe assembly. Removal of the assembly should not require that the stove be moved. • The male ends of the sections must be oriented towards the appliance so that falling dust and condensation stay inside the pipe. • A flue pipe must never pass through a combustible floor or ceiling or through an attic, roof ...
Page 42: Appendix 1: Installing The Door Overlay, Trivet And Louver Assembly
2200 Installation and Operation Manual APPENDIX 1: INSTALLING THE DOOR OVERLAY, TRIVET AND LOUVER ASSEMBLY In order to complete the assembly of your wood stove, you need to install the door overlay. See figure below for installation instructions: Remove the four screws (A) from the door. Position the overlay (B) on the door. Secure it using the four screws (A) removed previously. 42 _ _____________________________________________________________________________ ...
Page 43 2200 Installation and Operation Manual Trivet and Louver Assembly Installation 1. Unpack the louver assembly (A) and trivet (C). Remove the two screws (B) from the front of the firebox, above the door. 3. Position the louver assembly (A) above door and use the same screws (B) to secure the assembly to the firebox. Place trivet (C) over the opening on the top of the stove. _ _____________________________________________________________________________ 4 3 ...
Page 44: Appendix 2: Installing The Optional Fresh Air Intake Kit (Oa10500)
2200 Installation and Operation Manual APPENDIX 2: INSTALLING THE OPTIONAL FRESH AIR INTAKE KIT (OA10500) When installed with a fresh air kit, the stove must be anchored to the floor This mobile home approved stove requires installation of a fresh air kit OA10500 (A) and an insulated fresh air intake pipe AC02090 (B), sold separately. Installation on the back: Using a pair of pliers, remove the square metal plate located on the back of the pedestal. Connect the fresh air kit components (A) to the insulated pipe (B) and the stove. 44 _ _____________________________________________________________________________ ...
Page 45: Appendix 3: Installation And Use Of Optional Air Circulation Fan
2 percent. However, the use of a fan should not be used as a way to gain more output from a stove that is undersized for the space it is intended to heat. You can purchase this option through your Osburn dealer. Make sure to specify this part number: # OA10510 Your fan has a rheostat, see the illustration on ...
Page 46: Appendix 4: Installation Of Secondary Air Tubes And Baffle
2200 Installation and Operation Manual APPENDIX 4: INSTALLATION OF SECONDARY AIR TUBES AND BAFFLE BAFFLE INSTALLATION 1. Stack the baffle boards (A) on top of the c‐cast boards (B) as shown below. 2. Put them on the horizontal air duct (C). Afterwards, push them towards the bottom and sides so that they rest on the back of the firebox (D) and on the side air ducts. Install the baffle support/extension (H) ensuring that it fits between the front risers and hold it in place. Install the front secondary air tube ensuring air holes face forward. Install the cotter pins as indicated in the secondary air tubes installation procedure. Installing the front secondary air tube (E) will stabilize baffle assembly during the next step. 46 _ _____________________________________________________________________________ ...
Page 47 2200 Installation and Operation Manual 3. Install the middle and rear secondary air tubes ensuring air holes face forward. Install the cotter pins as indicated in the secondary air tubes installation procedure. 5 6 7 1 Baffle support tab 2 Side plenums (2) 3 Air tubes (4) 4 Baffle board 5 C‐Cast baffle board 6 Front baffle support / extension 7 ...
Page 48 2200 Installation and Operation Manual SECONDARY AIR TUBE INSTALLATION Important Notes: The air tubes are identified for placement as follows: Model Type of tube ► Front 67 holes of 0.156" 2200 ► Middle front 67 holes of 0.140’’ ► Middle rear 67 holes of 0.140’’ ► Rear 67 holes of 0.125’’ All firebrick and C‐cast baffles must be properly in place for correct burning operation. Have any damaged firebricks replaced. Check the firebricks annually for damage and replace if they are broken or damaged. See Appendix 5: Exploded Diagram and Parts List for the firebrick layout. ...
Page 49: Appendix 5: Exploded Diagram And Parts List
2200 Installation and Operation Manual APPENDIX 5: EXPLODED DIAGRAM AND PARTS LIST _ _____________________________________________________________________________ 4 9 ...
Page 50 2200 Installation and Operation Manual IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your stove, please provide the model number and the serial number. We reserve the right to change parts due to technology upgrade or availability. Contact an authorized dealer to obtain any of these parts. Never use substitute materials. Use of non‐approved parts can result in poor ...
Page 51 2200 Installation and Operation Manual # Item Description Qty 30 SE34021‐01 AIR CONTROL DAMPER 1 31 SE16059 ASH DUMP PLUG 1 32 29020 4 1/2'' X 9'' X 1 1/4'' REFRACTORY BRICK HD 7 33 29011 4'' X 9" X 1 1/4" REFRACTORY BRICK HD 2 34 29001 4'' X 8'' X 1 1/4'' REFRATORY BRICK HD 3 35 PL36116 3 1/2" X 5 1/8'' X 1 1/4'' REFRACTORY BRICK 1 36 29005 6" X 8 1/4" X 1 1/4'' REFRACTORY BRICK HD 1 37 PL36117 2 3/4" X 4'' X 1 1/4'' REFRACTORY BRICK 1 38 PL36060 ...
Page 52: Osburn Limited Lifetime Warranty
*Pictures required Shall your unit or a components be defective, contact immediately your OSBURN dealer. Prior to your call make sure you have the following information necessary to your warranty claim treatment:   Your name, address and telephone number; Serial number and model name as indicated on the  nameplate fixed to the back of your unit; Bill of sale and dealer’s name;  Nature of the defect and any relevant information. Before shipping your unit or defective component to our plant, you must obtain from your OSBURN dealer an Authorization Number. Any merchandise shipped to our plant without authorization will be refused automatically and returned to sender. 52 _ _____________________________________________________________________________ ...

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Osburn 2200 Installation And Operation Manual

Part a - Operation and Maintenance

1 Safety Information

2 General Information

3 Fuel

4 Operating Your Stove

5 Maintaining Your Wood Heating System

Part B - Installation

6 Safety Information

7 Clearances to Combustible Material

8 The Venting System

Appendix 1: Installing the Door Overlay, Trivet and Louver Assembly

Appendix 2: Installing the Optional Fresh Air Intake Kit (OA10500)

Appendix 3: Installation and Use of Optional Air Circulation Fan

Appendix 4: Installation of Secondary Air Tubes and Baffle

Appendix 5: Exploded Diagram and Parts List

Osburn Limited Lifetime Warranty

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