Osburn 2300 Installation And Operation Manual

Osburn 2300 Installation And Operation Manual

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INSTALLATION AND OPERATION MANUAL
2300
(OB02302 model)
250, rue de Copenhague, St-Augustin-de-Desmaures (Quebec) Canada G3A 2H3
After-sale service: 418-908-8002
This manual is available for free download on the manufacturer's web site. It is a copyrighted
document. Re-sale is strictly prohibited. The manufacturer may update this manual from time to
time and cannot be responsible for problems, injuries, or damages arising out of the use of
information contained in any manual obtained from unauthorized sources.
Printed in Canada
www.osburn-mfg.com
Stove Builder International Inc.
READ AND KEEP THIS MANUAL FOR REFERENCE
US ENVIRONMENTAL PROTECTION
AGENCY PHASE II CERTIFIED WOOD
Safety tested according to ULC S627
and UL 1482 Standards
by an accredited laboratory
E-mail: tech@sbi-international.com
STOVE
45800A
12-06-2015

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Summary of Contents for Osburn 2300

  • Page 1 INSTALLATION AND OPERATION MANUAL 2300 (OB02302 model) US ENVIRONMENTAL PROTECTION AGENCY PHASE II CERTIFIED WOOD STOVE Safety tested according to ULC S627 and UL 1482 Standards by an accredited laboratory www.osburn-mfg.com Stove Builder International Inc. 250, rue de Copenhague, St-Augustin-de-Desmaures (Quebec) Canada G3A 2H3 After-sale service: 418-908-8002 E-mail: tech@sbi-international.com...
  • Page 2 2300 Installation and Operation Manual THANK YOU FOR CHOOSING THIS OSBURN WOOD STOVE As one of North America’s largest and most respected wood stove and fireplace manufacturers, Stove Builder International takes pride in the quality and performance of all its products. We want to help you get maximum satisfaction as you use this product.
  • Page 3: Table Of Contents

    2300 Installation and Operation Manual Table of content PART A - OPERATION AND MAINTENANCE ....... 6 1 Safety Information ..............6 Summary of Operation and Maintenance Cautions and Warnings ........6 2 General Information ..............7 OSBURN 2300 Specifications ....................7 Zone Heating and How to Make it Work for You ..............
  • Page 4 2300 Installation and Operation Manual 5 Maintaining Your Wood Heating System ....... 23 Stove Maintenance ......................23 5.1.1 Plated Finish Maintenance....................23 5.1.2 Cleaning Door Glass ......................23 5.1.3 Door adjustment ......................24 5.1.4 Replacing the Door Gasket ....................24 5.1.5...
  • Page 5 2300 Installation and Operation Manual 8.5.2 Air Supply in Conventional Houses .................. 39 Installing the Chimney Connector ..................39 8.6.1 Installation of Single Wall Chimney Connector ............... 40 Appendix 1: Top Bricks Installation ..........42 Appendix 2: Installation of the Bypass Damper Handle Holder ...
  • Page 6: Part A - Operation And Maintenance

    2300 Installation and Operation Manual PART A - OPERATION AND MAINTENANCE Please see Part B for installation instructions. 1 SAFETY INFORMATION 1.1 SUMMARY OF OPERATION AND MAINTENANCE CAUTIONS AND WARNINGS HOT WHILE IN OPERATION, KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. CONTACT •...
  • Page 7: General Information

    ULC S627 and UL 1482 Test Standard (emissions) EPA Method 28 (40 CFR Part 60) Heating capacity range* 900 to 2300 sq. ft. (84 to 214 m Maximum heat output** (EPA test fuel) 26,400 BTU/h (7.74 kW/h) Maximum heat output** (natural hardwood fuel) 90,000 BTU/h (26.4 kW/h)
  • Page 8 2300 Installation and Operation Manual 8 _______________________________________________________________________________...
  • Page 9 2300 Installation and Operation Manual _______________________________________________________________________________ 9...
  • Page 10: Zone Heating And How To Make It Work For You

    2.2 ZONE HEATING AND HOW TO MAKE IT WORK FOR YOU Your new Osburn 2300 wood stove is a space heater, which means it is intended to heat the area it is installed in, as well as spaces that connect to that area, although to a lower temperature. This is called zone heating and it is an increasingly popular way to heat homes or spaces within homes.
  • Page 11: The Sbi Commitment To You And The Environment

    2300 Installation and Operation Manual 2.4 THE SBI COMMITMENT TO YOU AND THE ENVIRONMENT The SBI team are committed to protecting the environment, so we do everything we can to use only materials in our products that will have no lasting negative impact on the environment.
  • Page 12: Fuel

    2300 Installation and Operation Manual 3 FUEL 3.1 MATERIALS THAT SHOULD NOT BE BURNED GARBAGE OF ANY KIND, • COAL OR CHARCOAL, • • TREATED, PAINTED OR COATED WOOD, PLYWOOD OR PARTICLE BOARD, • • FINE PAPER, COLORED PAPER OR CARDBOARD, •...
  • Page 13: Log Length

    2300 Installation and Operation Manual 3.2.3 LOG LENGTH Logs should be cut about 1” (25 mm) shorter than the firebox so they fit in easily. Pieces that are even slightly too long make loading the stove very difficult. The most common standard length of firewood is 16”...
  • Page 14: How To Dry Firewood

    2300 Installation and Operation Manual 3.2.5 HOW TO DRY FIREWOOD Firewood that is not dry enough to burn is the cause of most complaints about wood inserts. Continually burning green or unseasoned wood produces more creosote and involves lack of heat and dirty glass door.
  • Page 15: Judging Firewood Moisture Content

    2300 Installation and Operation Manual 3.2.6 JUDGING FIREWOOD MOISTURE CONTENT You can find out if some firewood is dry enough to burn by using these guidelines: cracks form at the ends of logs as they dry • • as it dries in the sun, the wood turns from white or cream coloured to grey or yellow, •...
  • Page 16: Operating Your Stove

    2300 Installation and Operation Manual 4 OPERATING YOUR STOVE 4.1 YOUR FIRST FIRES Two things will happen as you burn your first few fires; the paint cures and the internal components of the stove are conditioned. As the paint cures, some of the chemicals vaporize. The vapors are not poisonous, but they do smell bad.
  • Page 17: The Top Down Fire

    2300 Installation and Operation Manual 4.2.2 THE TOP DOWN FIRE The top down fire starting method solves two problems with the conventional method: first, it does not collapse and smother itself as it burns; and second, it is not necessary to build up the fire gradually because the firebox is loaded before the fire is lit.
  • Page 18: Ash Removal

    2300 Installation and Operation Manual Wood burns best in cycles. A cycle starts when a new load of wood is ignited by hot coals and ends when that load has been consumed down to a bed of charcoal about the same size as it was when the wood was loaded.
  • Page 19: Firing Each New Load Hot

    2300 Installation and Operation Manual Remove ash first, and then rake charcoal towards the front of the firebox before loading so that it will ignite the new load. 4.3.4 FIRING EACH NEW LOAD HOT Place the new load of wood on and behind the charcoal, and not too close to the glass. Close the door and open the air control fully.
  • Page 20: Use Of The Bypass Damper

    2300 Installation and Operation Manual If the flames get small and almost disappear when you turn down the air, you have turned down the air too early, or your firewood is wetter than it should be. With good fuel and correct air control use, the...
  • Page 21: Building Different Fires For Different Needs

    2300 Installation and Operation Manual CAUTION: THE HANDLE CAN BECOME VERY HOT. GLOVES ARE REQUIRED TO HANDLE THE BYPASS DAMPER. 4.3.7 BUILDING DIFFERENT FIRES FOR DIFFERENT NEEDS Using the air control is not the only way to match the stove’s heat output to the heat demand.
  • Page 22 2300 Installation and Operation Manual You will need to be cautious when building fires like this because if the air is turned down too much, the fire could smoulder. Make sure the wood is flaming brightly before leaving the fire to burn.
  • Page 23: Maintaining Your Wood Heating System

    2300 Installation and Operation Manual 5 MAINTAINING YOUR WOOD HEATING SYSTEM 5.1 STOVE MAINTENANCE Your new stove will give many years of reliable service if you use and maintain it correctly. Some of the internal components of the firebox, such as firebricks, baffles and air tubes, will wear over time under intense heat.
  • Page 24: Door Adjustment

    2300 Installation and Operation Manual 5.1.3 DOOR ADJUSTMENT In order for your stove to burn at its best efficiency, the door must provide a perfect seal with the firebox. Therefore, the gasket should be inspected periodically making sure to obtain an air tight fit.
  • Page 25: Replacing The Glass Gasket And/Or The Glass

    2300 Installation and Operation Manual 5.1.5 REPLACING THE GLASS GASKET AND/OR THE GLASS It is a good idea to replace the glass gasket when the door gasket is replaced. The gasket is flat, adhesive-backed, woven fibreglass. Remove the screws (A) and glass retaining clips (B) then both glass frames (C) that hold the glass to the door frame (E).
  • Page 26: Cleaning And Painting The Stove

    2300 Installation and Operation Manual Do not abuse the glass door by striking or slamming shut. Do not use the stove if the glass is broken. To change the glass, perform the same operation described above. 5.1.6 CLEANING AND PAINTING THE STOVE Do not attempt to clean or paint the stove when the unit is hot.
  • Page 27: Cleaning The Chimney

    2300 Installation and Operation Manual It is recommended to clean thoroughly the chimney system at the end of every heating season. During summer, the air is damper and with minimal air circulation within the stove or furnace, it can mix with creosote and/or sooth deposits in the chimney system to form an acid that could accelerate the corrosion process and induce premature decay of the steel.
  • Page 28: Part B - Installation

    A CONVENTIONAL HOME. 6.2 REGULATIONS COVERING STOVE INSTALLATION When installed and operated as described in these instructions, the Osburn 2300 wood stove is suitable for use as a freestanding heater in residential installations. In Canada, the CSA B365 Installation Code for Solid Fuel Burning Appliances and Equipment and the CSA C22.1 Canadian National Electrical Code are to be followed in the absence of local code...
  • Page 29: Clearances To Combustible Material

    2300 Installation and Operation Manual 7 CLEARANCES TO COMBUSTIBLE MATERIAL The clearances shown in this section have been determined by test according to procedures set out in safety standards ULC S627 (Canada) and UL 1482 (U.S.A.). When the stove is installed so that its surfaces are at or beyond the minimum clearances specified, combustible surfaces will not overheat under normal and even abnormal operating conditions.
  • Page 30 2300 Installation and Operation Manual Clearances for mobile homes MOBILE HOME CLEARANCES (DOUBLE WALL PIPE) CANADA 9” (229 mm) 9” (229 mm) 15” (381 mm) 15” (381 mm) 9” (229 mm) 9” (229 mm) 12 1/2” (318 mm) 12 1/2” (318 mm) 24”...
  • Page 31: Floor Protector

    2300 Installation and Operation Manual Clearances to combustible materials and floor protection 7.3 FLOOR PROTECTOR Your stove has been conceived to prevent the floor from overheating. However, it must be placed on a noncombustible surface to protect the floor from hot embers that could fall from the stove while loading or cleaning.
  • Page 32: Reducing Wall And Ceiling Clearances Safely

    2300 Installation and Operation Manual 7.4 REDUCING WALL AND CEILING CLEARANCES SAFELY It is often desirable to reduce the minimum installation clearances by placing the stove closer to walls so the installation takes up less floor space. You can safely reduce the...
  • Page 33 2300 Installation and Operation Manual Clearances for shield construction ______________________________________________________________________________ 33...
  • Page 34: Table Of Clearance Reduction Percentages

    2300 Installation and Operation Manual 7.4.2 TABLE OF CLEARANCE REDUCTION PERCENTAGES Clearances may be reduced by these percentages Sides Top % Type of shield and rear % (ceiling) Can/USA Can/USA min. min. Sheet metal, a minimum of 24 gauge (0.61 mm) in thickness , spaced out at...
  • Page 35: The Venting System

    2300 Installation and Operation Manual 8 THE VENTING SYSTEM 8.1 GENERAL The venting system, made up of the chimney and the connecting pipe between the stove and the chimney, acts as the engine that drives your wood heating system. Even the best stove will not function safely and efficiently as intended if it is not connected to a suitable chimney.
  • Page 36: Factory-Built Metal Chimneys In Mobile Homes

    2300 Installation and Operation Manual 8.2.2 FACTORY-BUILT METAL CHIMNEYS IN MOBILE HOMES For use in a mobile home, this stove is to be connected to a 6” in diameter double wall factory built chimney conforming to CAN/ULC-S629, Standards 650°C Factory-built chimney and to UL 103 HT Standard «...
  • Page 37: Minimum Chimney Height

    2300 Installation and Operation Manual 8.3 MINIMUM CHIMNEY HEIGHT The top of the chimney should be tall enough above turbulence caused when wind blows against the house and its roof. The chimney must extend at least 1 m (3 ft.) above the highest point of contact with the roof, and at least 60 cm (2 ft.) higher than any roof line or...
  • Page 38: Why The Chimney Should Penetrate The Highest Heated Space

    2300 Installation and Operation Manual 8.4.2 WHY THE CHIMNEY SHOULD PENETRATE THE HIGHEST HEATED SPACE When it is cold outside, the warm air in the house is buoyant so it tends to rise. This tendency of warm air to rise creates a slight pressure difference in the house. Called ‘stack effect’, it produces a slightly negative pressure low in the house (relative to outside) and a slightly positive pressure zone high in the house.
  • Page 39: Combustion Air Supply In Mobile Homes

    2300 Installation and Operation Manual 8.5.1 COMBUSTION AIR SUPPLY IN MOBILE HOMES Only a wood stove certified and labelled as ‘mobile home approved’ may be installed in a mobile home. Wood stoves installed in mobile homes must have a ducted supply of combustion air from outdoors.
  • Page 40: Installation Of Single Wall Chimney Connector

    2300 Installation and Operation Manual 8.6.1 INSTALLATION OF SINGLE WALL CHIMNEY CONNECTOR The chimney connector assembly has been called ‘the weak link’ in the safety of wood heating systems because failure to install the connector properly (which has been common in the past) can result in house fires.
  • Page 41 2300 Installation and Operation Manual The rules below are based on those found in the CSA B365 installation code. Please carefully follow these installation instruction rules, or those enforced where you live. Maximum overall length of straight pipe: 3 m (10 ft.) including elbows.
  • Page 42: Appendix 1: Top Bricks Installation

    2300 Installation and Operation Manual APPENDIX 1: TOP BRICKS INSTALLATION For transportation purpose, the top bricks have been laid on the bottom of the firebox. It is mandatory to install them on the brick supports before you operate the stove.
  • Page 43: Appendix 2: Installation Of The Bypass Damper Handle Holder

    2300 Installation and Operation Manual APPENDIX 2: INSTALLATION OF THE BYPASS DAMPER HANDLE HOLDER The bypass damper handle holder (A) can be installed using two screws (B) to the left or right side on the back heat shield of the stove. The screws and holder are provided with the manual kit.
  • Page 44: Appendix 3: Installing The Optional Legs Or Pedestal

    2300 Installation and Operation Manual APPENDIX 3: INSTALLING THE OPTIONAL LEGS OR PEDESTAL The leg or pedestal kit must be assembled to the firebox before positioning the stove. See installation instructions below: 1- Remove the firebricks, the ash dump plug...
  • Page 45 2300 Installation and Operation Manual Leg kit installation: 4- Secure each leg (A) on support (B) using (2) washers (C) and (2) nuts (D) supplied in the kit. Repeat the same mounting procedure for the second support. 5- Secure both leg support assembly to the underside of the firebox using the bolts, washers and nuts removed in step 3.
  • Page 46 2300 Installation and Operation Manual Pedestal kit installation: Follow step 1, 2 and 3 of the leg kit installation. 5- Secure the air control cover to the pedestal with 2 screws. Secure pedestal base to the underside of the firebox using the bolts, washers and nuts removed in step 3.
  • Page 47: Appendix 4: Installing The Optional Door Overlay

    2300 Installation and Operation Manual APPENDIX 4: INSTALLING THE OPTIONAL DOOR OVERLAY In order to complete the assembly of your wood stove, you need to install the door overlay. See figure below for installation instructions: Position the overlay (A) on the door frame (B) and secure it from the inside of the door using the 4 included screws (C).
  • Page 48: Appendix 5: Installing The Optional Fresh Air Intake Kit (Ac01336, Ac01381)

    2300 Installation and Operation Manual APPENDIX 5: INSTALLING THE OPTIONAL FRESH AIR INTAKE KIT (AC01336, AC01381) For pedestal model: AC01336. For model on legs: AC01381. When installed with a fresh air intake kit, the stove must be anchored to the floor.
  • Page 49: Appendix 6: Installation And Use Of Blower And The Optional

    2300 Installation and Operation Manual APPENDIX 6: INSTALLATION AND USE OF BLOWER AND OPTIONAL THERMODISCS A blower is installed on the back of the stove to increase the flow of air past heat exchange surfaces and to help circulate warm air in the room. When used regularly, the blower can provide a small increase in efficiency, up to 2 percent.
  • Page 50 2300 Installation and Operation Manual CAUTION: ENSURE THAT THE BLOWER’S POWER CORD IS NOT IN CONTACT WITH ANY SURFACE OF THE STOVE TO PREVENT ELECTRICAL SHOCK OR FIRE DAMAGE. DO NOT RUN THE POWER CORD BENEATH THE STOVE. 50 ______________________________________________________________________________...
  • Page 51: Appendix 7: Installation Of Secondary Air Tubes And Baffle

    2300 Installation and Operation Manual APPENDIX 7: INSTALLATION OF SECONDARY AIR TUBES AND BAFFLE 1- Starting with the rear tube, lean and insert the right end of the secondary air tube into the rear right channel hole. Then lift and insert the left end of the tube into the rear left channel.
  • Page 52 2300 Installation and Operation Manual Note that secondary air tubes (B) can be replaced without removing the baffle board (A). HOW TO REMOVE AND REPLACE THE BAFFLES OF THE BYPASS DAMPER REGISTRE Follow the steps to remove the secondary air tubes (B) and the main baffle (A) as explained above.
  • Page 53: Appendix 8: Exploded Diagram And Parts List

    2300 Installation and Operation Manual APPENDIX 8: EXPLODED DIAGRAM AND PARTS LIST ______________________________________________________________________________ 53...
  • Page 54 14 30141 LEG KIT HARDWARE BAG 15 99999 BUILD TO ORDER 16 SE30186 ASH DRAWER FOR OSBURN 2300 ON LEGS 18 30050 LEVELING BOLT 3/8-16 X 1 1/2" 19 PL24218 BLACK PAINTED CAST IRON LEG WITH LEVELING BLOT 20 AC01384...
  • Page 55 2300 Installation and Operation Manual Item Description 32 30060 THREAD-CUTTING SCREW 1/4-20 x 1/2" F HEX STEEL SLOT WASHER C102 ZINC 33 30206 ZINC WASHER ID=5/16" x OD=3/4" 34 30187 ZINC WASHER ID 17/64" x OD 1/2" 35 PL30532 RIGHT SIDE DECORATIVE PANEL...
  • Page 56: Osburn Limited Lifetime Warranty

    Labour cost and repair work to the account of the manufacturer are based on a predetermined rate schedule and must not exceed the wholesale price of the replacement part. Shall your unit or a components be defective, contact immediately your OSBURN dealer. To accelerate processing of your warranty claim, make sure to have on hand the following information when calling: •...

This manual is also suitable for:

Ob02302

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