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Osburn 2400 Owner's Manual

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See also: Owner's Manual , Operation & Installation Manual
OWNER`S MANUAL
2400 MODEL STOVE
US ENVIRONMENTAL PROTECTION
AGENCY PHASE II CERTIFIED
WOODSTOVE
Verified and tested following
ULC S627 and UL 1482 Standards
by:
Manufactured by: STOVE BUILDER INTERNATIONAL INC.
250, de Copenhague, Saint-Augustin-de-Desmaures (Québec) G3A 2H3
Tel: (418) 878-3040
Fax: (418) 878-3001
www.osburn-mfg.com
This manual is available for free download on the manufacturer's web site. It is a copyrighted
document. Re-sale is strictly prohibited. The manufacturer may update this manual from time
to time and cannot be responsible for problems, injuries, or damages arising out of the use of
information contained in any manual obtained from unauthorized sources.
READ AND KEEP THIS MANUAL FOR REFERENCE
45110A
Printed in Canada
16-08-2013

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jack eusey
February 15, 2025

cost of a replacement blower unit for osburn model 2400

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1 comments:
Mr. Anderson
February 15, 2025

The cost of the Osburn Blower Assembly with Housing for the 2400 Insert is $500.00.

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Summary of Contents for Osburn 2400

  • Page 1 OWNER`S MANUAL 2400 MODEL STOVE US ENVIRONMENTAL PROTECTION AGENCY PHASE II CERTIFIED WOODSTOVE Verified and tested following ULC S627 and UL 1482 Standards Manufactured by: STOVE BUILDER INTERNATIONAL INC. 250, de Copenhague, Saint-Augustin-de-Desmaures (Québec) G3A 2H3 Tel: (418) 878-3040 Fax: (418) 878-3001 www.osburn-mfg.com...
  • Page 2 Keep your sales invoice. We also recommend that you register your warranty online at http://www.osburn-mfg.com/warranty- registration.aspx Registering your warranty online will help us track rapidly the information we need on your stove.

  • Page 3: Table Of Contents

      Chimney Cleaning ......................... 25     Baffle Installation and Brick Notes ..................... 26       Secondary Air Tube Replacement ....................29   Troubleshooting ............................. 30     Specifications ............................31   OSBURN LIMITED LIFETIME WARRANTY ................... 32  ...

  • Page 4: Installation

    1.0 Installation The Osburn Model 2400 is a freestanding space heater. If used and installed according to this instruction manual this stove is designed for safe operation. Altering or modifying the unit or the installation without proper authorization will void the certification, warranty, and safety listing. This may also result in a safety hazard.

  • Page 5: Clearances To Combustibles And Floor Protector

    Clearances to combustibles and floor protector To install your appliance correctly, it is extremely important to respect all clearances to any combustibles as indicated on your stove’s certification label. Clearances to combustible materials (see figure 1.3 to match each letter to a clearance) CLEARANCES (SINGLE WALL PIPE) CANADA 14"...
  • Page 6 FIGURE 1.3 Clearances to combustible materials and floor protection...
  • Page 7 Floor protector If the stove is to be installed on top of a combustible floor, it must be guarded by a non combustible material as shown on figure 1.3 (see the dotted line area). FLOOR PROTECTOR* CANADA 8’’ (203 mm) – Note 1 N/A (Canada only) 8’’...
  • Page 8 Reducing Clearances With Shielding TYPE OF PROTECTION Sides and Rear/Back Sheet metal, a minimum of 0,024" (0,61mm) spaced out at least 1" (25mm) by non-combustible spacers (see graphic 2). Ceramic tiles, or an equivalent non-combustible material on fire-proof supports spaced out at least 1" (25 mm) by non- combustible spacers (see graphic 3).
  • Page 9 Graphic 1 A- Minimum clearance required between the appliance and an unshielded combustible ceiling. B- 20 in. (500 mm) minimum; C- 1 in. (25 mm) minimum; D- Between 1 in. and 3 in. (25 mm and 75 mm); E- 3 in.(75 mm) minimum; F- 18 in.
  • Page 10 Graphic 2 A- 1 in.(25 mm) minimum; 1- Combustible wall; 2- Non-combustible spacers; 3- 0.024’’ (0.61mm) sheet metal. Graphic 3 A- 1 in. (25 mm) minimum; 1- Combustible wall; 2- Non-combustible spacers; 3- Non-combustible support; 4- Ceramic tile or non-combustible material. Graphic 4 A- 1 in.
  • Page 11 Graphic 5 A- 1 in. (25 mm) minimum; 1- Combustible wall; 2- Non-combustible spacers; 3- Brick. Graphique 6 A- 1 in. (25 mm) minimum; 1- Combustible wall; 2- Non-combustible spacers; 3- 0.024’’ (0.61 mm) thick sheet metal; 4- Brick.

  • Page 12: Chimney System

    Chimney System 1.5.1 Definitions For clarity, the following definitions should be used with respect to these instructions: A chimney system consists of the connector off the top of the stove, and a chimney, which joins to the connector and terminates outside the building envelope. A chimney can be a masonry chimney (of masonry construction with an inside liner), or a factory built chimney.

  • Page 13: General Installation Requirements

    1.5.3 General Installation Requirements DO NOT F AUTION RAMED PACE ROUND ACTORY UILT HIMNEY NSULATION THER ATERIAL NSULATION LACED OULD AUSE DJACENT OMBUSTIBLES VERHEAT AKESHIFT OMPROMISES URING NSTALLATION AFETY AZARDS OULD ESULT ONNECT HIMNEY YSTEM ERVING NOTHER PPLIANCE AFTERS EILING OISTS ITHOUT IRST...

  • Page 14: Chimney Systems

    We recommend that you use Avoid 90 degree eblows two 45 degree elbows instead 1.5.3.2 Chimney Systems The minimum chimney size is 6" (152 mm) in diameter. The minimum overall height of the chimney system, measured from the base of the appliance is 12' (3.66m). Existing masonry and metal chimneys should be inspected to check for deterioration and to determine if they meet the minimum installation requirements;...

  • Page 15: Exterior Chimney

    1.5.3.4 Draft Your Osburn stove will attain its best performance if installed with a chimney system that has proper draft. (Draft is the force that moves air from the appliance up through the chimney and is predominantly affected by the height and diameter of the chimney, and the stack temperatures of the stove).

  • Page 16: Typical Types Of Chimney Systems

    Figure 1.4 Connections to a Masonry Chimney (Exterior Shown) 1.5.4 Typical Types of Chimney Systems There are basically two types of chimney systems; one employs an existing masonry chimney, while the other employs a manufactured or factory built chimney. In either system the chimney may be of an interior or an exterior type.
  • Page 17 Figure 1.5 Connections to a Factory Built Chimney (Interior Shown) Figure 1.6 Connection to a Factory Built Chimney (Exterior Shown)

  • Page 18: Door Overlay Installation

    1.6 Door overlay installation In order to complete the assembly of your Osburn 2400 wood stove, you need to install the door overlay. See figure 1 below for installation instructions : 1- Position the overlay on the door frame and fix it in place from behind using the 4 screws.

  • Page 19: Operation

    Misuse is not covered by warranty. Even though your Osburn has been specifically designed and tested to prevent smoke spillage, always open the door slowly as this will minimise the likelihood of smoke spillage or a back draft of flame or smoke into the room.

  • Page 20: Fuel

    Fuel for the stove must not be stored closer than the required clearances to combustibles and not in the space required for charging and ash removal. Your Osburn stove is designed to burn . Do not burn coal, charcoal, or trash ORDWOOD in the unit.

  • Page 21: Simple Wood Moisture Test

    2.2.1 Simple Wood Moisture Test Add one large piece of wood to the top of an established fire. If it starts to burn on three sides, within one minute, it is dry and seasoned and right for burning. If it turns black and starts to burn in three minutes, it is damp.
  • Page 22 Use Table 2.2 to adjust the draft control to the desired burn rate: Draft Setting Burn Rate Move Control against the L.H. side. Medium Low Move Control right by 2.5 cm from low position. Medium High Move Control right by 5 cm from low position. High Move Control against the R.H.

  • Page 23: Maintaining The Fire

    Maintaining The Fire Your Osburn stove will work best if a thick bed of hot embers is maintained in the bottom of the firebox, and a minimum of two large pieces of seasoned fuel are added. Combustion efficiency is largely related to establishing a hot ember bed, and hot firebox temperatures.

  • Page 24: Optional) Fan Installation And Operation

    (Optional) Fan Installation and Operation Allow the stove to reach operating temperature (approximately one hour), before turning on the fan, since increased airflow from the fan will remove heat and affect the start-up combustion efficiency. NSURE ONTACT URFACE TOVE REVENT LECTRICAL HOCK AMAGE...

  • Page 25: Chimney Cleaning

    The chimney and the chimney connector pipe must be maintained in good condition and be kept clean in order to be safe. This means that the chimney should be checked regularly for creosote build-up. Inspection and cleaning of the chimney is facilitated by a removable baffle. 2400 W AUTION PERATION...

  • Page 26: Baffle Installation And Brick Notes

    If creosote has accumulated, it should be removed to reduce the risk of chimney fire. Call a professional chimney sweep, or go to your local Osburn dealer, purchase a chimney brush, and have the chimney cleaned.
  • Page 27 Figure 3.4a Figure 3.4b Figure 3.4c 1- Install the stainless steel brick retainers (A) on the rear centre bricks intersections. 2- Install the first side baffle support (B) on one side of the firebox as shown in figure 3.4a. 3- Put the vermiculite boards on top of the rear secondary air tube. The vermiculite boards must be placed next to each other (not stacked).
  • Page 28 Figure 3...

  • Page 29: Secondary Air Tube Replacement

    Secondary Air Tube Replacement Remove cotter pin at LH end of tube. Slide tube to right and lower tube end below LH plenum. Slide tube to left to remove. Reassemble in reverse order using a new cotter pin. The cotter pin is a hammerlock style and locks into place by hitting the head sharply with a hammer.

  • Page 30: Troubleshooting

    4 Troubleshooting Symptom Possible Cause Corrective Action Smoke in room Down draft Upgrade chimney Chimney blocked Clean chimney Chimney damper shut Open or remove damper Baffle out of position Correctly position baffle New paint is curing Refer to instructions Wood burns Low draw Upgrade chimney poorly or is slow...

  • Page 31: Specifications

    5 Specifications MODEL OSBURN 2400 STOVE TEST STANDARDS ULC S627 (CSA B366.2) & UL 1482 residential Maximum recommended heating area: 800 to 2,700 square feet Heating capacity* – BTU/hr., EPA test wood: 40,900 Heating capacity* – BTU/hr., seasoned cordwood: 100,000...

  • Page 32: Osburn Limited Lifetime Warranty

    Proof of purchase (dated bill of sale), model name and serial number must be supplied when making any warranty claim to your OSBURN dealer.

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