Osburn 2400 Owner's Manual
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Osburn 2400 Owner's Manual

Freestanding space heater
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Download this manual See also: Owner's Manual, Operation & Installation Manual
OWNER`S MANUAL
2400 MODEL STOVE
US ENVIRONMENTAL PROTECTION
AGENCY PHASE II CERTIFIED
WOODSTOVE
Verified and tested following
ULC S627 and UL 1482 Standards
by:
Manufactured by : STOVE BUILDER INTERNATIONAL INC..
1700, Léon-Harmel, Québec (Québec) G1N 4R9
Tel : (418 ) 527-3060
Fax : (418 ) 527-4311
www.osburn-mfg.com
READ AND KEEP THIS MANUAL FOR REFERENCE
45011

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  • Page 1 OWNER`S MANUAL 2400 MODEL STOVE US ENVIRONMENTAL PROTECTION AGENCY PHASE II CERTIFIED WOODSTOVE Verified and tested following ULC S627 and UL 1482 Standards Manufactured by : STOVE BUILDER INTERNATIONAL INC.. 1700, Léon-Harmel, Québec (Québec) G1N 4R9 Tel : (418 ) 527-3060 Fax : (418 ) 527-4311 www.osburn-mfg.com...
  • Page 2 INTRODUCTION SBI INC., one of the most important wood stove and fireplace manufacturers in Canada, congratulates you on your purchase and wishes to help you get maximum satisfaction from your wood stove. In the pages that follow, we will give you advice on wood heating and controlled combustion as well as technical specifications regarding installation, operation and maintenance of the model you have chosen.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Section 1.0 - Installation ......................3 1.1 General Installation ..........................3 1.2.1 Clearances To Combustibles Canada and the U.S.A............... 3 1.3 Residential Installation Instructions ....................... 5 1.4 Floor Protection Requirements (for combustible floors) ..............5 1.5 Chimney System............................5 1.5.1 Definitions...............................

  • Page 4: Section 1.0 - Installation

    Section 1.0 - Installation The Osburn Model 2400 is a freestanding space heater. If used and installed according to this instruction manual this stove is designed for safe operation. Altering or modifying the unit or the installation without proper authorization will void the certification, warranty, and safety listing. This may also result in a safety hazard.

  • Page 5: Minimum Clearances To Combustible Materials

    MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS U.S.A CANADIAN Vertical & Reduced Vertical & Reduced Horizontal Clearance using Horizontal Clearance using Connector Listed Connector Listed Connectors Connectors Single Wall Single Wall Double Wall Double Wall To Unit: Sidewall 18" (460 mm) 17" (430 mm) 17"...

  • Page 6: Residential Installation Instructions

    Note: If outside air for combustion is to be used it should be provided for at this time. This requires that the Osburn Fresh Air Kit Wood (#OA10500) be installed (refer to the installation instructions which are provided in the outside air kit. Install the unit.

  • Page 7: Components

    1.5.2 Components Note: All connector and manufactured chimney components must be Listed Components. Masonry Chimneys must be Code Complying, and have a listed solid fuel burning liner (of stainless steel or clay refractory construction). 1.5.2.1 Factory Built Chimney System The following are the generic components required for a factory built chimney system for residential installations: Chimney –...

  • Page 8: Connectors

    1.5.3.1 Connectors The minimum connector diameter is 6" (152 mm). A minimum connector length of 4 ft (1.22 m) is recommended for best results. Restrictions to stack gas flow (such as using more than two 90 elbows) should be avoided and any horizontal runs should be kept to a minimum length, especially with short chimneys.

  • Page 9: Exterior Chimney

    When connecting to a factory built chimney, ensure that it is installed according to the manufacturer's listed instructions. If using an existing chimney, inspect and clean the chimney if required (this should be done by a licensed chimney sweep or a qualified professional). Figure 1.3 –...

  • Page 10: Draft

    1.5.3.4 Draft Your Osburn stove will attain its best performance if installed with a chimney system that has proper draft. (Draft is the force that moves air from the appliance up through the chimney and is predominantly affected by the height and diameter of the chimney, and the stack temperatures of the stove). If you test the draft using a pressure gauge, the reading should be between .05 - .07 inches of water column (w.c.) at a medium...
  • Page 11 Figure 1.5 Connections to a Factory Built Chimney (Interior Shown) Figure 1.6 Connection to a Factory Built Chimney (Exterior Shown)

  • Page 12: Section 2.0 - Operation

    Misuse is not covered by warranty. Even though your Osburn has been specifically designed and tested to prevent smoke spillage, always open the door slowly as this will minimise the likelihood of smoke spillage or a back draft of flame or smoke into the room.

  • Page 13: Fuel

    Fuel for the stove must not be stored closer than the required clearances to combustibles and not in the space required for charging and ash removal. Your Osburn stove is designed to burn . Do not burn coal, charcoal, or trash ORDWOOD in the unit.

  • Page 14: Simple Wood Moisture Test

    2.2.1 Simple Wood Moisture Test Add one large piece of wood to the top of an established fire. If it starts to burn on three sides. Within one minute, it is dry and seasoned and right for burning. If it turns black and starts to burn. In three minutes, it is damp.

  • Page 15: Maintaining The Fire

    2.5 Maintaining The Fire Your Osburn stove will work best if a thick bed of hot embers is maintained in the bottom of the firebox, and a minimum of two large pieces of seasoned fuel are added. Combustion efficiency is largely related to establishing a hot ember bed, and hot firebox temperatures.

  • Page 16: Optional) Fan Installation And Operation

    Extended burn times can be accomplished by first operating the stove on a full load with the air inlet controls wide open. Once the fire is well established, and the moisture has been driven out of the wood, reduce the air control to a low setting. The unit should then burn cleanly without smoldering.

  • Page 17: Glass Cleaning

    3.1.1 Glass Cleaning Under normal operation the glass is designed to stay clean. Glass cleaning may be required when burning damp wood and/or when burning slow fires. In general if the glass is not staying clean then the unit is being under fired. Dirty glass may be self cleaned by burning a hot fire (i.e. dry wood and opened draft controls) for a couple of hours.

  • Page 18: Chimney Cleaning

    Osburn dealer. Your Osburn stove has been designed to reduce the amount of creosote produced. Even so, the chimney connector pipe and chimney should be inspected at least once every two months during the heating season to determine if a creosote build-up has occurred.
  • Page 19 9" (229 mm) bricks are in place, install the partial 5 1/2" (140 mm) bricks on each side. The firebox bricking procedure will now be complete. Figure 3 To install the baffle, follow these instructions. To remove, reverse the procedure: A.
  • Page 20 Cutaway Top View Of Stove Diagram Of Complete Figure 6 Brick Baffle Insulation Figure 7 Figure 8 Place the right and left baffle supports in, under the baffle insulation and over the stainless tubes so that the tabs fit between the tubes.

  • Page 21: Secondary Air Tube Replacement (See Figure 9)

    Place the two "T" bar baffle supports above the stainless tubes. Center the supports below the insulation so that the locating tab fits just behind the center tube, and the bars are spaced approximately 6" (152 mm) apart. Place two 3.12" x 9" in the left & right rear, & the 3.12" x 5.5" brick in the center rear. Place them so they sit crosswise over the back tube and on the brick retainers and "T"...
  • Page 22 Important Notes: The air tubes are identified for placement as follows: Front to back: Tube No. 1 30 Holes of .188” diameter Tube No. 2 32 Holes of .156” diameter Tube No. 3 32 Holes of .156” diameter Tube No. 4 32 Holes of .156” diameter Figure 9 –...

  • Page 23: Section 4- Troubleshooting

    Section 4- Troubleshooting Symptom Possible Cause Corrective Action Smoke in room Down draft Upgrade chimney Chimney blocked Clean chimney Chimney damper shut Open or remove damper Baffle out of position Correctly position baffle New paint is curing Refer to instructions Wood burns Low draw Upgrade chimney...

  • Page 24: Section 5 - Specifications

    Section 5 – Specifications MODEL OSBURN 2400 STOVE TEST STANDARDS 1. ULC S627 (CSA B366.2) residential 2. UL 1482 residential 3. U.S. Environmental Protection Agency (Phase II, 1990) HEAT OUTPUT RANGE EPA: 11,800 - 42,400 BTU/HR (at 63% default efficiency) BTU/HR output will vary with cord wood usage depending on the type and condition of cord wood used.

  • Page 25: Limited Lifetime Warranty

    1 year Gold plating (tarnishing) / Brass plating not covered Shall your unit or a components be defective, contact immediately your OSBURN dealer. Prior to your call make sure you have the following information necessary to your warranty claim treatment: •...

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