Osburn 2200 Owner's Manual
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Osburn 2200 Owner's Manual

Us environmental protection agency phase ii certified woodstove
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See also: Owner's Manual , Operation & Installation Manual
OWNER`S MANUAL
2200 MODEL STOVE
US ENVIRONMENTAL PROTECTION
AGENCY PHASE II CERTIFIED
WOODSTOVE
Verified and tested following
ULC S627 and UL 1482 Standards
by:
Manufactured by : STOVE BUILDER INTERNATIONAL INC..
1700, Léon-Harmel, Québec (Québec) G1N 4R9
Tel : (418 ) 527-3060
Fax : (418 ) 527-4311
www.osburn-mfg.com
READ AND KEEP THIS MANUAL FOR REFERENCE
45055

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  • Page 1 OWNER`S MANUAL 2200 MODEL STOVE US ENVIRONMENTAL PROTECTION AGENCY PHASE II CERTIFIED WOODSTOVE Verified and tested following ULC S627 and UL 1482 Standards Manufactured by : STOVE BUILDER INTERNATIONAL INC.. 1700, Léon-Harmel, Québec (Québec) G1N 4R9 Tel : (418 ) 527-3060 Fax : (418 ) 527-4311 www.osburn-mfg.com...
  • Page 2 INTRODUCTION SBI INC., one of the most important wood stove and fireplace manufacturers in Canada, congratulates you on your purchase and wishes to help you get maximum satisfaction from your wood stove. In the pages that follow, we will give you advice on wood heating and controlled combustion as well as technical specifications regarding installation, operation and maintenance of the model you have chosen.

  • Page 3: Table Of Contents

    Ash Removal Using Ash Drawer ......................22 Chimney Cleaning ..........................23 Baffle Installation and Brick Notes ....................... 25 Secondary Air Tube Replacement ......................28 Section 4- Troubleshooting ..........................29 Section 5 – Specifications ............................ 30 OSBURN LIMITED LIFETIME WARRANTY ....................31...

  • Page 4: Section 1.0 - Installation

    Section 1.0 - Installation When installed and operated as described in these instructions, the Osburn Model 2200 Bay Wood Stove is suitable for use as a freestanding wood stove in either residential or mobile home installations. The Model 2200 is not intended for installation in a bedroom.
  • Page 5 Figure 1.1 Clearances to Combustibles...

  • Page 6: Reduced Clearances

    1.2.1 REDUCED CLEARANCES You may decrease the clearances by installing heat radiation shields between the walls or the ceiling and the stove. These heat radiation shields must be installed permanently, and can include sheet metal, a rigid non-combustible sheet or a masonry wall. Clearances of not less than 1"...
  • Page 7 Graphic 1 A- Clearance to combustible material with no protection. B- 500 mm (20 po.) minimum; C- 25 mm (1 po.) minimum; D- Between 25 mm (1 po.) and 75 mm (3 po.) ; E- 75 mm (3 po.) minimum; F- 450 mm (18 po.) minimum.
  • Page 8 1- Combustible wall ; 2- Non-combustible spacer; 3- 0.61 mm (0.024") sheet metal. Graphic 3 A- 25 mm (1 po.) minimum; 1- Combustible wall; 2- Non-combustible spacer; 3- Fire-proof support; 4- Ceramic tile or equivalent non-combustible material. _____________________________________________________________________________ Graphic 4 A- 25 mm (1 po.) minimum;...

  • Page 9: Door Overlay Installation

    A- 25 mm (1 po.) minimum; 1- Combustible wall; 2- Non-combustible spacer; 3- Brick. Graphic 6 A- 25 mm (1 po.) minimum; 1- Combustible wall; 2- Non-combustible spacer; 3- 0.61 mm (0.024") sheet metal; 4- Brick 1.2.2 Door overlay installation Remove the four screws from the door.

  • Page 10: Residential Installation Instructions

    Note: If outside air for combustion is to be used it should be provided for at this time. This requires that the Osburn Fresh Air Kit Wood (#OA10500) be installed (refer to the installation instructions which are provided in the outside air kit. Install the unit.

  • Page 11: Manufactured (Mobile) Home Installations - Additional Requirements

    Manufactured (Mobile) Home Installations – Additional Requirements 1. The stove must be bolted to the floor (secure the unit by prying out the two plastic plugs in the pedestal, and installing the two 3/8" x 3-1/2" (9.8mm x 88.9mm) lag bolts through the holes provided).

  • Page 12: Components

    1.5.2 Components All connector and manufactured chimney components must be ISTED OMPONENTS Masonry Chimneys must be , and have a solid fuel burning liner (of stainless Code Complying listed steel or clay refractory construction). 1.5.2.1 Factory Built Chimney System The following are the generic components required for a factory built chimney system for residential installations: Chimney –...

  • Page 13: Connectors

    1.5.3.1 Connectors The minimum connector diameter is 6" (152 mm). A minimum connector length of 4 ft (1.22 m) is recommended for best results. Restrictions to stack gas flow (such as using more than two 90 elbows) should be avoided and any horizontal runs should be kept to a minimum length, especially with short chimneys.

  • Page 14: Chimney Systems

    1.5.3.2 Chimney Systems The minimum chimney size is 6" (152 mm) in diameter. The minimum overall height of the chimney system, measured from the base of the appliance is 12' (3.66m). Existing masonry and metal chimneys should be inspected to check for deterioration and to determine if they meet the minimum installation requirements;...

  • Page 15: Exterior Chimney

    1.5.3.3 Exterior Chimney Chimneys constructed outside of the home on an exterior wall should be avoided if possible, especially in colder climates. Exterior chimneys may not draft well and in fact may down draft (reverse flow) due to the difficulty in heating them up to operating temperature while trying to evacuate the stack gases.

  • Page 16: Draft

    1.5.3.4 Draft Your Osburn stove will attain its best performance if installed with a chimney system that has proper draft. (Draft is the force that moves air from the appliance up through the chimney and is predominantly affected by the height and diameter of the chimney, and the stack temperatures of the stove).
  • Page 17 Figure 1.5 Connection to a Factory Built Chimney (Interior Shown) Figure 1.6 Connection to a Factory Built Chimney (Exterior Shown)

  • Page 18: Section 2.0 - Operation

    Misuse is not covered by warranty. 4. Even though your Osburn has been specifically designed and tested to prevent smoke spillage, always open the door slowly as this will minimise the likelihood of smoke spillage or a back draft of flame or smoke into the room.

  • Page 19: Fuel

    1. Fuel for the stove must not be stored closer than the required clearances to combustibles and not in the space required for charging and ash removal. 2. Your Osburn stove is designed to burn . Do not burn coal, charcoal, or trash ORDWOOD in the unit.

  • Page 20: Simple Wood Moisture Test

    2.2.1 Simple Wood Moisture Test Add one large piece of wood to the top of an established fire. If it starts to burn on three sides. Within one minute, it is dry and seasoned and right for burning. If it turns black and starts to burn.

  • Page 21: Maintaining The Fire

    Figure 2.1 Draft control Maintaining The Fire Your Osburn stove will work best if a thick bed of hot embers is maintained in the bottom of the firebox, and a minimum of two large pieces of seasoned fuel are added. Combustion efficiency is largely related to establishing a hot ember bed, and hot firebox temperatures.

  • Page 22: Optional) Fan Installation And Operation

    a more efficient burn. Extended burn times can be accomplished by first operating the stove on a full load with the air inlet controls wide open. Once the fire is well established, and the moisture has been driven out of the wood, reduce the air control to a low setting.

  • Page 23: Section 3.0 - Maintenance

    Section 3.0 - Maintenance Care And Cleaning Clean the stove frequently so that soot, ash and creosote do not accumulate. Do not attempt to clean the stove, glass or door when the unit is hot. Special care must be taken with Gold surfaces in order to maintain the finish at its original brilliance.

  • Page 24: Chimney Cleaning

    The chimney and the chimney connector pipe must be maintained in good condition and be kept clean in order to be safe. This means that the chimney should be checked regularly for creosote build-up. Inspection and cleaning of the chimney is facilitated by a removable baffle. 2200 W AUTION PERATION...
  • Page 25 Check frequently for creosote build-up. In the event of a stove or chimney component failure, replace only with equipment that is equivalent to the original, available from your Osburn dealer.

  • Page 26: Baffle Installation And Brick Notes

    Your Osburn stove has been designed to reduce the amount of creosote produced. Even so, the chimney connector pipe and chimney should be inspected at least once every two months during the heating season to determine if a creosote build-up has occurred. If creosote has accumulated, it should be removed to reduce the risk of chimney fire.
  • Page 27 Install the middle and rear secondary air tubes ensuring air holes face forward. Install the cotter pins as in fig 3.4. Figure 3.2 – Baffle installation & removal...
  • Page 28 All firebrick and duraboard baffles must be properly in place for correct burning operation. Have any damaged firebricks replaced. Check the firebricks annually for damage and replace if they are broken or damaged. See Figure 3.3 for the firebrick layout. Install the side & back firebricks first, and then the bottom firebricks.

  • Page 29: Secondary Air Tube Replacement

    Secondary Air Tube Replacement (See Figure 3.4) Remove cotter pin at LH end of tube. Slide tube to right and lower tube end below LH plenum. Slide tube to left to remove. Reassemble in reverse order using a new cotter pin. The cotter pin is a hammerlock style and locks into place by hitting the head sharply with a hammer.

  • Page 30: Section 4- Troubleshooting

    Figure 3.4 – Secondary Air Tube replacement Section 4- Troubleshooting Symptom Possible Cause Corrective Action Smoke in room Down draft Upgrade chimney Chimney blocked Clean chimney Chimney damper shut Open or remove damper Baffle out of position Correctly position baffle New paint is curing Refer to instructions Wood burns...

  • Page 31: Section 5 - Specifications

    Section 5 – Specifications Fuel Type Cordwood Test Standards ULC S627 (CSA B366.2) & UL 1482 residential and mobile home. Maximum recommended heating area : 500 to 2000 square feet Heating capacity* – BTU/hr., EPA test wood : 30,400 Heating capacity* – BTU/hr., seasoned cordwood : 70,000 Optimum efficiency : 73% *Why is the BTU indicated on the EPA label smaller than the one advertised? You will notice a difference between the BTU output as indicated on the unit’s white EPA label affixed to the glass and the...

  • Page 32: Osburn Limited Lifetime Warranty

    Proof of purchase (dated bill of sale), model name and serial number must be supplied when making any warranty claim to your OSBURN dealer.

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