KYMCO ZX/SCOUT 50 Service Manual page 145

13. STEERING HANDLEBAR/FRONT WHEEL/FRONT
BRAKE/FRONT SHOCK ABSORBER/FRONT FORK
Check the caliper cylinder for scratch or
wear and measure the cylinder bore.
Service Limit: 25.45mm
Assembly
Clean all removed parts.
Apply silicon grease to the piston and oil
seal. Lubricate the brake caliper cylinder
inside wall with brake fluid.
Install the brake caliper piston with grooved
side facing out.
Install the piston with its outer end 3
5mm protruding beyond the brake
caliper.
Wipe off excessive brake fluid with a clean
shop towel. Apply silicon grease to the
brake caliper seat pin and caliper inside.
Install the brake caliper seat.
13-15
Installation
Install the brake caliper and tighten the two
bolts.
Torque: 2.9 3.5kg-m
ZX / SCOUT