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8
. KICK STARTER/DRIVE PULLEY/
CLUTCH/DRIVEN PULLEY
Install the drive belt on the crankshaft.
Install the drive face, starting ratchet and
washer, then tighten the 12mm drive face
nut.
Torque: 3.5 4.0kg-m
Keep grease or oil off the drive belt and
drive pulley faces.
STARTER PINION
REMOVAL
Remove the left crankcase cover. ( 8-3)
Remove the drive pulley. ( 8-9)
Remove the starter pinion.
INSPECTION
Inspect the starter pinion seat for wear.
Inspect the starter pinion for smooth
operation.
Inspect the starter pinion shaft forcing parts
for wear and damage.
INSTALLATION
Apply a small amount of grease to the
starter pinion teeth.
Install the starter pinion in the reverse order
of removal.
8-11
Drive Pulley Face
Drive Face Nut
Shaft Forcing Parts
Starter Pinion
ZX / SCOUT
Starting Ratchet
Starter Pinion

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