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Operating Manual
Hako Hamster 800 V (6404.10)
Hako Hamster 800 E (6404.20)

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Summary of Contents for HAKO Hako Hamster 800 V

  • Page 1 Operating Manual Hako Hamster 800 V (6404.10) Hako Hamster 800 E (6404.20)
  • Page 2: Introduction

    Hako service center and confirmed Valid from: August 2010 to the information contained and keep it in the “maintenance logbook”; this...
  • Page 3: Intended Use

    The Hako Hamster 800 V/E may only Handover of the machine be operated, serviced and repaired by The Hako Hamster 800 V/E is a manu- Inspect the machine immediately on de- personnel who are familiar with the ally operated Vacuum Sweeper for in- livery for signs of transport damage.
  • Page 4: Disposing Of The Machine

    The return and recy- cling of old batteries must be agreed on with the authorized Hako dealer in ac- cordance with the Battery Act § 6 and § 8.
  • Page 5: Table Of Contents

    3.2.1 Operating elements ..20 Disposing of the machine ..4 (only Hako Hamster 800 V) . 17 3.2.2 Operating panel ..24 Disposing of batteries.
  • Page 6 5.7.2 Changing the side brush . . . 48 of Conformity ... 61 Hako system maintenance . . 33 Rotary brush... . . 49 Maintenance report .
  • Page 7: Safety Information

    Safety Information Safety Information Safety and warning symbols The following warning symbols appear in the operating manual in those sections in which your safety, the safety of the machine and environment could be affected: Symbol Damage to ... Definition Safety information persons Safety symbol to indicate dangerous situations arising or property...
  • Page 8: General Information

    (only Hako Technical expertise is the key to Hamster 800 E). Hako assumes no preventing errors when operating the liability for damage to the battery machine and ensuring trouble-free caused by a fault when the battery is operation.
  • Page 9 Risk of poisoning (only Hako side brush. Hamster 800 V)! Ensure sufficient • The Hako Hamster 800 V can be ventilation when working indoors. used on surfaces with a maximum gradient of 15%.
  • Page 10: Maintenance Information

    • Operating personnel must complete slamming shut. sections. Damaged parts may only the necessary daily and weekly • When working on the electrical be changed at an authorized Hako maintenance work. All other system, always disconnect the service center. maintenance work must be...
  • Page 11: Particular Risks

    • Sufficient factual knowledge is electricity. required in order to use substances (only Hako Hamster 800 V) • Wash your hands thoroughly after which could represent a risk to • Take the utmost care when handling working on batteries.
  • Page 12: Labels On The Machine

    The following safety and warning labels are attached to the machine where easily legible. Missing or illegible labels must be replaced immediately. Choke (Fig. 1/1) (only Hako Hamster 800 V) Lock, dirt hopper (Fig. 1/2) Company logo (Fig. 1/3) Fig. 1...
  • Page 13 Safety Information Fig. 2...
  • Page 14 Wear compensator for side brush (Fig. 2/2) (Fig. 2/5) (only Hako Hamster 800 E) Shaking device (Fig. 3/3) Wear compensator for rotary brush (Fig. 2/3) Oil label (Fig. 2/6) (only Hako Hamster 800 V) Engine oil, only use SAE 15 W 40 .
  • Page 15 Safety Information Read and observe the operating manual (Fig. 3/4) Lower/Raise side brush (Fig. 3/5) Fig. 3...
  • Page 16: Unpacking

    Hako Hamster 800 V/E from the pallet. For reasons of packaging, the handlebar of the Hako Hamster 800 V/E is pivoted forwards. First of all, pivot the handlebar to its operating position. Pivoting the handlebar to its operating position 1.
  • Page 17: (Only Hako Hamster 800 V)

    Section 5.5.1. Only refuel the machine when environmental laws. Hako assumes no liability for damage to the engine has cooled down. the battery resulting from failing to carry 2.1.3 Checking the oil level Otherwise, any spilled out the initial battery charge properly.
  • Page 18: Instruction

    1. Check the parking space for signs of provide initial instruction on how to use leaks. the machine. The manufacturing plant 2. Only Hako Hamster 800 V: Check notifies the dealer immediately after the engine oil level with the dipstick delivering the machine and the dealer and refill, if necessary;...
  • Page 19: Operation

    Operation Operation Hako Hamster 800 V The Hako Hamster 800 V is equipped Method of operation with a gasoline engine and is filled with The Hako Hamster 800 V/E is a approx. 2.5 l gasoline. manually operated Vacuum Sweeper Hako Hamster 800 E...
  • Page 20: Operating And Indicator Elements

    3 Lever for the folding apron 4 Hood 5 Hood lock 6 Bypass flap 7 Fuel tank cap (only Hako Hamster 800 V) 8 Choke (only Hako Hamster 800 V) 9 Recoil starter (only Hako Hamster 800 V) Fig. 7...
  • Page 21 Hood with lock Fuel tank cap (Fig. 7/7) Use the lever to lower or raise the side (Fig. 7/4) Only for Hako Hamster 800 V with brush. gasoline engine. The fuel tank cap Only operate the machine with Lever forward: Side brush is lowered.
  • Page 22 Operation 1 Drive bar 2 Handlebar 3 Operating panel 4 Wing bolt for handlebar 5 Charger cable 6 Shaking device lever 7 Dirt hopper 8 Dirt hopper lock Fig. 8...
  • Page 23 Charger cable (Fig. 8/5) Dirt hopper lock (Fig. 8/8) The drive bar serves to activate and The charger cable of the Hako To remove the dirt hoppers, move the deactivate the wheel drive. The drive Hamster 800 E is located in the recess...
  • Page 24: Operating Panel

    Operation 3.2.2 Operating panel Hako Hamster 800 V Fig. 9 1 Key switch Key switch positions Key switch (Fig. 9/1) Position 0: Off The key switch serves to secure the Position 1: On (engine ready to start) machine against unauthorized use.
  • Page 25 Charge control indicator (Fig. 10/2) During the charging process, the machine electronics indicates the charge status via four green LEDs. The Hako Hamster 800 E can only be charged when the key switch is in Position 0. Fig. 10 As the charge level increases, it is indicated by the LEDs which light up progressively from left to right.
  • Page 26: Operation

    Flashing or individually lit LEDs Operation Hako Hamster 800 V indicate an error status, also The Hako Hamster 800 V/E Before starting the Hako refer to the charger operating must not be used in domestic Hamster 800 V, pay attention manual.
  • Page 27: Accelerating

    Operation 3.3.2 Accelerating 3.3.3 Stopping 3.3.4 Vacuumsweeping When the engine is running: 1. Release the drive bar (Fig. 11/2). Ensure sufficient ventilation 1. Release the parking brake: Move the The machine decelerates and when sweeping indoors! lever (Fig. 11/1) at the top right of the comes to a stop.
  • Page 28: Switching Off

    Operation 4. Lower the side brush: Move the lever 8. Check the contents of the two dirt 3.3.5 Switching off (Fig. 7/1) forwards. hoppers regularly and empty them Turn the key switch to Position 0. 5. Accelerating: Release the parking as necessary, refer to paragraph Remove the ignition key when brake and pull the drive bar up,...
  • Page 29: After Finishing Work

    Operation 3.3.6 After finishing work Emptying the dirt hoppers Observe the applicable laws 1. Operate the shaking device. and local regulations when 1. Move the locking lever (Fig. 8/8) to 2. Empty the dirt hoppers. disposing of waste. the right (looking to the front) and, at 3.
  • Page 30: Function Faults

    • Carpet kit (6460) the strap to the transporter. and remove the waste, if necessary. By fitting the carpet kit on the Hako Ensure that there is sufficient fuel in Hamster 800 E, the machine is the tank (only Hako Hamster 800 V)
  • Page 31: Technical Data

    Filter surface m² Power output (Hako Hamster 800 V / Hako Hamster 800 E) 3.3 / 0.75 Weight, ready to use (Hako Hamster 800 V / Hako Hamster 800 E) 122 / 163 Climbing capacity (maximum) Hako Hamster 800 V Hako Hamster 800 E (for max.
  • Page 32 Technical Data Noise emission value The sound power level (LwA) measured in accordance with EN 60335-2-72 at maximum working conditions: Hako Hamster 800 V dB (A) Hako Hamster 800 E dB (A) The sound pressure level (LpA) (at the ear of the operator) measured according...
  • Page 33: Maintenance And Service

    Hako system maintenance Hako system maintenance, cus- The Hako system maintenance: tomer Service • ensures that the Hako machine is al- Work to be carried out by the customer General information ways ready for operation (preventive according to the service and mainte-...
  • Page 34: Maintenance Report

    Maintenance and Service Maintenance report Handover Hako system maintenance Hako system maintenance I Hako system maintenance II/S after 4 weeks six-monthly annually Upgrading Workshop Stamp Workshop Stamp Workshop Stamp Test drive Handover to customer Instruction completed on: completed on: completed on:...
  • Page 35: Maintenance Plan

    Interval Activity Daily Weekly Check the battery charge, recharge if necessary (only Hako Hamster 800 E) Check the engine oil level, refill engine oil if necessary (only Hako Hamster 800 V) Empty the dirt hoppers Clean the brush space...
  • Page 36 The following maintenance work must Interval Activity Six-monthly All the maintenance work in accordance with the weekly Hako system maintenance customer Check the drive belt for signs of wear and its tension, replace or readjust as necessary Engine oil change (only Hako Hamster 800 V)
  • Page 37 All maintenance work in accordance with Hako system maintenance I Check the function of the operating panel Check thew function of the on-board charger (only Hako Hamster 800 E) Check the Bowden cables for signs of wear; change, if necessary Check the suction turbine for signs of wear;...
  • Page 38: Engine

    Maintenance and Service Engine Before starting any maintenance and repair work, set the key switch to Position 0 to prevent starting the machine inadvertently! Remove the ignition key. 1 Spark plug cable 2 Screw plug with dipstick and oil fill- ing neck 3 Oil drain bolt 4 Vessel for engine oil change...
  • Page 39: Checking The Engine Oil Level

    Maintenance and Service 5.4.1 Checking the engine oil level 5.4.2 Refilling engine oil 5.4.3 Changing/Draining the engine 1. Park the machine on a level piece of Only use SAE 15 W 40 engine oil change ground. oil. The engine has a max. Change the oil when the 2.
  • Page 40: Disassembling The Air Filter

    Maintenance and Service 5.4.4 Disassembling the air filter 5.4.6 Installing the air filter 1. Open the hood. 1. Install the cleaned or new air filter 2. Unscrew the fastening nut (Fig. 14/7) on the threaded pin (Fig. 14/5) securing the air filter (Fig.
  • Page 41: Battery System

    Maintenance and Service Battery system Only Hako Hamster 800 E. Before starting any maintenance and repair work, set the key switch to Position 0 to prevent starting the machine inadvertently! Only batteries approved by Hako may be used. Batteries may only be handled...
  • Page 42: Charging Batteries

    While the battery is charging, the charge routine. Hako assumes charge control indicator lights up in the 88-60-2556 "Information on no liability for damage to the operating panel (Fig. 15/3), refer to Drive Batteries“.
  • Page 43: Inserting Batteries

    (Fig. 15/6) recycling of old batteries must be installed in the machine. Only the special, maintenance- agreed on with the authorized Hako 6. Connect the positive cable of the free batteries approved by dealer in accordance with the Battery machine to the batteries (Fig.
  • Page 44: Drives

    Maintenance and Service Drives 1 Suction turbine fan 2 Belt drive for rotary brush and machine drive 3 Drive shaft (for rotary brush, side brush and machine drive) 4 Belt drive for side brush and rotary brush 5 Tension pulley for rotary brush drive 6 Friction wheel crank 7 Screw connection, friction wheel bearing...
  • Page 45: Adjusting The Drive Belt

    Maintenance and Service 5.6.1 Adjusting the drive belt If you notice that the rear wheel shaft is no longer driven properly, it is possible that the tension of the drive belts (Fig. 16/2+8) is no longer sufficient or the running surface of the friction wheel (Fig.
  • Page 46 Maintenance and Service 5. Turn the hexagon nut (Fig. 17/4) so far on the eye bolt (Fig. 17/5) until the tension spring (Fig. 17/2) tensions and the friction wheel retracts 1-2 mm from the drive shaft (Fig. 16/3). 6. Turn the hexagon nuts (Fig. 17/4) one revolution further.
  • Page 47: Side Brush

    Maintenance and Service Side brush 1 Side brush control knob (underneath the hood) 2 Hood 3 Screws, plastic housing 4 Plastic housing 5 Side brush 6 Hexagon head bolt 7 Washer 8 Side brush holder 9 Hexagon nut Before starting any maintenance and repair work, set the key switch to Position 0 to prevent starting the machine...
  • Page 48: Side Brush Wear, Readjustment

    Figure 19. (Fig. 18/3) from the plastic housing (Fig. 18/4) and remove the plastic 1. Unlock the hood (Fig. 18/2) using a Before tipping the Hako housing (Fig. 18/4). square wrench and open the hood Hamster 800 E, the batteries 3.
  • Page 49: Rotary Brush

    Maintenance and Service Rotary brush Before starting any maintenance and repair work, set the key switch to Position 0 to prevent starting the machine inadvertently! Remove the ignition key. 1 Rotary brush 2 Rotary brush segment (total of 4 pieces) 3 Bore holes 4 Screw 5 Rotary brush shaft...
  • Page 50: Cleaning The Brush Space

    20 cm, it must be 2. First of all, disassemble the two replaced with a new one. Only Hako Hamster 800 E: adjacent rotary brush segments The rotary brush (Fig. 20/1) is Tapes winding around the (Fig.
  • Page 51: Setting The Sweeping Pattern

    Maintenance and Service 6. Install the batteries again in the Hako 6. Open the hood. Hamster 800 E, refer to Section 7. Adjust the height of the rotary brush 5.5.4. by means of the control knob 7. After changing the rotary brush (Fig.
  • Page 52 Maintenance and Service 1 Folding apron (front) 2 Screw connection, folding apron holder 3 Bowden cable folding apron holding attachment 4 Side apron, left 5 Screw connection side aprons 6 Rear apron (back rear apron) 7 Screw connection rear apron 8 Side apron, right Fig.
  • Page 53 Maintenance and Service Changing the folding apron Changing the side aprons Changing the rear aprons 2. Unhook the Bowden cable which 9. Unscrew the screw connections 12.Remove the dirt hoppers, refer to raises the folding apron (Fig. 22/3). (Fig. 22/5) in the side aprons Section 5.9.1.
  • Page 54: Dirt Hoppers

    Maintenance and Service Dirt hoppers 1 Seal for dirt hopper 2 Handle for dirt hopper 3 Dirt hopper 4 Handlebar 5 Locking lever for dirt hopper Before starting any maintenance and repair work, set the key switch to Position 0 to prevent starting the machine inadvertently! Fig.
  • Page 55: Removing A Dirt Hopper

    Maintenance and Service 5.9.1 Removing a dirt hopper 5.9.3 Inserting the dirt hoppers 1. Switch the machine off and move the 1. Insert the dirt hoppers (Fig. 24/3) lever (Fig. 24/5) for locking the dirt back in the machine from the rear hoppers to the right (looking in drive until they perceptibly engage in the direction) and, at the same time,...
  • Page 56: Dust Vacuum

    Maintenance and Service 5.10 Dust vacuum 1 Knurled screws 2 Sealing strip 3 Fan 4 Threaded pin (for top filter cover lock) 5 Panel air filter 6 Bottom filter cover lock 7 Hood 8 Filter cover 9 Shaking device lever Before starting any maintenance and repair work, set the key switch to Position 0...
  • Page 57: Clearing Dust Deposits From Panel Air Filter During Operation

    Maintenance and Service 5.10.1 Clearing dust deposits from 3. Release the bottom filter cover locks: Never install panel air filters panel air filter during Pivot the hinged locks (Fig. 26/6) (Fig. 26/5) which have operation outwards. damaged filter ribs! Clean the panel air filter (Fig. 26/5) in 4.
  • Page 58: Inserting Panel Air Filters

    5. Close the hood (Fig. 26/7) so that it at the edges of the panel air filter leaks audibly locks. (Fig. 26/5), contact a Hako service Do not open the hood center. 5.10.6 Checking the suction turbine (Fig. 26/7) when the engine is 1.
  • Page 59: Special Equipment

    Maintenance and Service 5.11 Special equipment Name Description Order no. Carpet kit For cleaning carpets 6460 (only Hako Hamster 800 E)
  • Page 60: Notes

    Notes...
  • Page 61: Ec Declaration Of Conformity

    EC Ludger Lüttel bears sole responsibility for declaring Directives: that the products Hako Hamster 800 V EN 60335-2-72 Type: 6404.10 EN 55012 Hako Hamster 800 E EN 61000-6-2 Type: 6404.20 to which this declaration relates, Bad Oldesloe, 27.08.2010...
  • Page 62 Spitzentechnik für eine saubere und schönere Umwelt Advanced Technology for a Cleaner, Better Environment · Hako GmbH · · · Hamburger Str. 209-239 D-23843 Bad Oldesloe +49 4531 806-0 Fax +49 4531 806-338...

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