HAKO -Citymaster 1800 TDI Instruction Manual
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HAKO -Citymaster 1800 TDI Instruction Manual

HAKO -Citymaster 1800 TDI Instruction Manual

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Instruction Manual
Hako-Citymaster 1800 TDI (1199.00/1199.02)

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Summary of Contents for HAKO Hako-Citymaster 1800 TDI

  • Page 1 Instruction Manual Hako-Citymaster 1800 TDI (1199.00/1199.02)

  • Page 2: Table Of Contents

    Table of Contents Please note positively that Hako cannot accept any legal claims which are referred to the explana- tions given in this manual. Proper use ..........43 Towing............63 Acceptance of the machine .....43 Selector valve ..........63 In case of any possibly necessary Service plan for VW-Diesel engine..44...

  • Page 3: Proper Use

    Congratulations ! The present Owner's Manual deals The term of proper use also includes with the Hako-Citymaster 1800 TDI and operation, maintenance and repair You decided for the dependable and in-cludes information about the optio- work to be performed in compliance...

  • Page 4: Service Plan For Vw-Diesel Engine

    Operating principle sions. Any maintenance work has to be performed by an authorized Hako 7 stainless steel hopper 1 hydromotor-powered plate brushes service work-shop and confirmed in sweep garbage 8 water contained in the garbage is the “maintenance certificate“...

  • Page 5: Special Safety Instruction For Use On Public Roads

    The Hako-Citymaster 1800 TDI may make sure dirt hopper is in low posi- regard to type approval, driver’s licen- be run by skilled personnel only; such tion;...
  • Page 6 57 BGV stop machine; an external an-tenna before starting engine, stop all drive D29, the Hako-Citymaster 1800 TDI is mandatory; systems. has to be serviced in regular inter- before remedying a clogged suction...
  • Page 7 Safety information on retrofitting When installing mobile communication electric or electronic systems or systems (e.g. transceivers, mobile components phones) the following requirements The machine features electronic com- have to be met in addition: ponents that might be influenced by only items approved by the national electromagnetic radiation from other authorities (e.g.

  • Page 8: Briefing

    First operation Engine oil Engine oil has been filled in the facto- Before first operation of the Hako ry. Check oil level (refer to page 60). Citymaster, check the following: Note: use clean oil and fuel only; store oil and fuel in approved and closed containers only.

  • Page 9: Operation Controls

    2 multi-function display displays the following functions in Pilot lights a 2-line display when depressing Second directional the following keys flasher light GREEN when a trailer or rear implement is attached and the directional flasher is working. engine rpm fuel level Hopper down this RED light signals hop- per up.
  • Page 10 Creep speed overload Parking brake lights GREEN when creep lights RED when hopper is lights RED when parking Pilot light speed is selected. an overload situation brake is closed Note: will light during transportation ride only, not in sweeping mode Hydraulic oil level Hi-beam lights RED when hydraulic...
  • Page 11 Battery charge Hydraulic oil filter Pre-glowing indicator lights RED when battery monitor lights YELLOW when has to be charged. Has to to monitor condition of actuating the starter light when ignition is hydraulic oil filter. switch. Start cranking turned ON and dim when engine when this engine fires Note: this YELLOW light appearing...
  • Page 12 Working floodlight Engine speed regulation (optional) or winter After switching on (II/5) the service (optional) engine speed is automatically set to 1900 turns the searchlight ON /OFF or rpm. Speed can modified by up and the winter service implements such as down function in a range between front broom Yellow insert for winter 1900 and 2200 rpm.
  • Page 13 Note: to build-up water pressure, Suction mouth / Heater fan hold switch depressed for about accessory mount turns the heater fan 2 - 3 seconds. lifts and lowers the swee- ON/OFF depress forward per and the accessory end = fan OFF mount;...
  • Page 14 1 Suction turbine speed control 5 Parking brake button controls suction turbine speed. to actuate the parking brake Adjust speed as a function of actual Caution: never actuate parking degree of soilage. brake during traveling (damage We recommend : to multiple-disc brake!). Parking step 5 - 6 for minor soilage brake won't unlock unless engine step 7 - 8 for normal soilage...
  • Page 15 1 Travel selector The cabin outlet has a connected to preselect direction of travel as load of 90 W, cabin outlet together well as low and high traveling speed with the radio of 120W max. forward = forward travel central = neutral 5 Brake pedal lever back...
  • Page 16 8 Steering column lock lever 1 Manual pump to incline steering column as to lift the dirt hopper and opening follows: parking brake in case of an engine pull lever back failure. incline steering column as desired 2 Selector valve push lever forward to lift or lower dirt hopper, opening Caution ! never attempt to drive...

  • Page 17: How To Run The Hako-Citymaster 1800 Tdi

    The Hako Citymaster 1800 TDI must be Note : The machine is equipped run by skilled personnel only; such per- with a safety circuit via seat contact sonnel will have to have evidenced their switch.

  • Page 18: Stop Machine, Shut Down Engine

    Maintain good visibility, never brake, start engine, refer to "drive the leave driver's seat while machine is pull ignition key Hako-Citymaster 1800 TDI" rolling. lock cabin doors. adjust direction and speed of travel with control stick forward travel, 1 speed...

  • Page 19: Lift Hopper

    Cleaning work after swee- turn suction turbine ON, engine speed slowly depress accelerator pedal automatically rises to approx. 1,900 until machine starts rolling and go ping ahead accelerating lower accessory mount and sweeping Note : Note: never exceed admissi- Perform the following cleaning work attachment, shift suction mouth to ble max.

  • Page 20: Maintenance Work

    Do not run water will be drained through 2 work on the Hako Citymaster stop engine when reading is under min. hoses and suction pipe to suction engine and remove ignition key mark.

  • Page 21: Fill Engine Oil

    Engine oil filter Air cleaner Replace oil filter together with the oil Note: We cannot give a warranty for after every 150 hours of operation. cleaned air cleaner cartridges. When filling oil, avoid spilling over hot Note : after having started engine, engine - fire hazard.

  • Page 22: Engine And Hydraulic Cooling System

    Engine and hydraulic Dismount filter element as follows: To maintain proper antifreeze and corrosion inhibiting properties and cooling system Lift hopper and place jackbar. to avoid calcification, never dilute coo- Open the lockings, remove separa- a) drive engine lant in the warm season by filling pure tor (Fig.

  • Page 23: Travel Drive Assembly

    Travel drive assembly Selector valve Change hydraulic oil and filter The Hako-Citymaster 1800 TDI uses a shift valve (V/2) arm down hydrostatic drive system. Traveling = loosen parking brake First hydraulic oil change after 600 speeds adjust continuously within to loosen parking brake actuate hours of operation., thereafter every...

  • Page 24: Return Suction Strainer

    Change the oil as described below : Return suction filter run engine to warm oil The return suction filter (VII/3) is loca- lift hopper and secure with jackbar ted on the hydraulic oil tank. This filter Note : you may also lift the hopper element has to be replaced after the with the manual pump (refer to page first 75 hours of operation.

  • Page 25: Gauge Outlets

    Hydraulic system Fitting 5 Drive pump supply pressure of power steering, approx. 25 bar with sweeping mode hopper lift, sweeper (engine idling) and suction turbine Fitting 3 Drive pump with reverse travel: Three pumps flanged to the travel approx. 315 to 330 bar drive pump supply the suction turbine, sweeper, power steering and hopper lift with pressurized oil.

  • Page 26: Water Spray System

    Water spray system Note : to allow extended dust-free sweeping, we recommend to fill The Hako Citymaster 1800 TDI uses a approx. 100 litres of water in the dirt 380 litres fresh water tank located in hopper before commencing the mis- the bottom area of the dirt hopper and sion.

  • Page 27: Hopper

    The sweeping unit is attached to the (forward flap either). Service rollers Hako-Citymaster 1800 TDI by a trian- with grease after every 75 hours of gular link. Hydraulic cylinders for brush operation, or more frequent, as re- lifting and the brush drive motors are quired.

  • Page 28: Dirt Hopper/ Suction Turbine

    Service brake F 6 = 10A, travel (sweeping and tra Electric system The Hako-Citymaster 1800 TDI uses a velling, front sweeper function, dual circuit hydraulic service brake on The Hako-Citymaster 1800 TDI featu- parking brake, soiled water all 4 wheels.

  • Page 29: Battery

    This box holds the F 12 = 10 Amps, directional flasher following fuses, starting from the rear For changing a wheel, the Hako- F 13 = 10 Amps, hi-beam, LH end: Citymaster 1800 TDI has to be jacked.
  • Page 30 1 door hinges, LH & RH 5 fine screen lever 2 brake pedal shaft 1 ea. 6 hinges, rear fairing 3 rollers under suction mouth 7 pivot pin, dirt hopper 4 spring hinge bolt (front and rear), 1 ea. nipple on forward bolt A front lift out system...

  • Page 31: Hand Suction Hose (Optional)

    close valve underneath driver's seat (set lever to "0") lift hopper by a minor amount and run engine use cap out of hardware kit, locate on hopper inlet (held in place by suction pressure) lower hopper; air wont be aspired through the suction mouth but through he handheld hose instead put handheld suction hose off hook...

  • Page 32: Specifications

    Specifications Ratings automotive travelling (speed I/II) mph (km/h), max. 30 / 50 sweeping speed mph (km/h), max. gradability, max. perm. weight, sweeping lateral tilt degrees sweeping width in (mm) 1,400–2,500 sweeping capacity sq.ft/h (m 37,500 Dimensions and weights length (to include brush) in (mm) 4,480 width (to include brush)
  • Page 33 Wheel suspension / brakes suspension, front & rear GRP blade spring tires (standard) 195 R 14 C 106 P inflation pressure tires (special-purpose) 215 R 14 C 112 P inflation pressure hydraulic, dual circuit, acting on rims 6J x 14 H2 service brake multi-disc brake, acting on rear wheels...
  • Page 34 Capacities hopper / max. fill capacity / kg 1,7 / 1,240 fresh water tank litres recirculating water tank with overflow protection, approx. litres approx. 150/60 recirculating water tank w/o overflow protection, approx. litres approx. 60 fuel tank litres hydraulic oil tank litres Engine make / model...

  • Page 35: Maintenance Work

    The data plate serious infections may be caused. Hako distributor. He will draw-up a is located on the right forward end Depressurize systems before discon- proposal for this inspection imposed of the chassis, behind the cabin (lift necting lines.

  • Page 36: Maintenance Schedule

    service hours Maintenance schedule daily after 10/75 every 150 every 300 every 600 every 1200 clean machine (refer to pages 59 and 60) inspect air cleaner element weekly, clean as required replace filter cartridge - at least yearly brake test (function) / adjust as required check fuel level, refuel as required check water nozzles, clean as required check strainer in hopper, clean as required...
  • Page 37 service hours Maintenance schedule daily after 10/75 every 150 every 300 every 600 every 1200 check engine oil level, add as required check coolant level in expansion tank, add as required check hydraulic oil level on tank, add as required visual inspection for oil leaks on engine and hydraulic system Clean water strainer in pump inlet and both overflow strainers, re- place if required...
  • Page 38 service hours Maintenance schedule daily after 10/75 every 150 every 300 every 600 every 1200 inspect radiator and hoses for leaks, replace defective or porous hoses check V-belt for proper tension and good shape, adjust tension or replace inspect exhaust system for damage check brake fluid level (change every 2 years) replace fuel strainer Drain off water of fuel filter...

  • Page 39: Ce Declaration Of Conformity

    DE-10, Am TÜV 1, 30519 Hannover, Germany. respected: European reference code: CE-DE-10-139 700 EN 292, EN ISO 14982 The documentation will be kept by Hako GmbH in the deve- lopment department. Bad Oldesloe, 2002-01-23 Bad Oldesloe, 2002-01-07 Bernd Heilmann, Management...

  • Page 40: Maintenance Document

    Maintenance document 10 operating hours Acceptance Special remarks Maintenance inspection Workshop stamp Workshop stamp carried out on carried out on operating hours operating hours 75 operating hours 150 operating hours 300 operating hours 450 operating hours Maintenance Maintenance Maintenance Maintenance Workshop stamp Workshop stamp Workshop stamp...
  • Page 41 1200 operating hours 1350 operating hours 1500 operating hours 1650 operating hours Maintenance Maintenance Maintenance Maintenance Workshop stamp Workshop stamp Workshop stamp Workshop stamp carried out on carried out on carried out on carried out on operating hours operating hours operating hours operating hours 1800 operating hours...
  • Page 42 Spitzentechnik für eine saubere und schönere Umwelt Superior technology for a cleaner and better environment Hako-Werke GmbH · Stammwerk und Hauptverwaltung · Headquarter Hamburger Str. 209-239 · D-23843 Bad Oldesloe · (0 45 31) 806-0 · Fax (0 45 31) 806-338...

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1199.001199.02

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